Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | Texas A&M, College Station |
|---|---|
| Assessment Year | 2025 |
| Principal Product | Hot Dip Galvanizing |
| NAICS | 332812 - Metal Coating, Engraving (except Jewelry and Silverware), and Allied Services to Manufacturers |
| SIC | 3479 - Metal Coating And Allied Services |
| Sales | $10,000,000-$50,000,000 |
| # of Employees | 93 |
| Plant Area (Sq.Ft.) | 75,000 |
| Annual Production | 80,000,000 Pounds |
| Production Hrs. Annual | 8,320 |
| Location (State) | TX |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $41,533 | 1,066,700 | kWh | $0.04 |
| Electricity Demand | $30,565 | 3,366 | kW-months/year | $9.08 |
| Electricity Fees | $3,575 | - | $ | - |
| Natural Gas | $132,759 | 56,900 | MMBtu | $2.33 |
| TOTAL ENERGY COSTS | $208,432 | |||
| RECOMMENDED SAVINGS* | $144,454 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | - | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Electricity Fees | Natural Gas | One-time Revenue or Avoided Cost | Electricity Usage | Electricity Demand | Electricity Fees | Natural Gas | One-time Revenue or Avoided Cost | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | $ | $ | MMBtu | $ | $ | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.9114 USE SOLAR HEAT TO MAKE ELECTRICTY |
Savings: $43,210 Cost: $493,838 |
$43,210 | 1,107,965 | - | - | - | - | - | - | - | - |
$43,210 1,107,965 kWh |
- - kW-months/year |
- - $ |
- - MMBtu |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 02: 2.2442 PREHEAT COMBUSTION AIR WITH WASTE HEAT |
Savings: $25,900 Cost: $50,000 |
- | - | - | - | - | - | $25,900 | 10,800 | - | - |
- - kWh |
- - kW-months/year |
- - $ |
$25,900 10,800 MMBtu |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 2.8121 APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES |
Savings: $46,500 Cost: $15,000 |
- | - | - | - | $11,140 | - | - | - | $35,360 | - |
- - kWh |
- - kW-months/year |
$11,140 - $ |
- - MMBtu |
$35,360 - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 04: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO |
Savings: $8,550 Cost: - |
- | - | - | - | - | - | $8,550 | 3,660 | - | - |
- - kWh |
- - kW-months/year |
- - $ |
$8,550 3,660 MMBtu |
- - $ |
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| 05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $5,831 Cost: $85 |
$4,090 | 104,871 | $1,741 | 192 | - | - | - | - | - | - |
$4,090 104,871 kWh |
$1,741 192 kW-months/year |
- - $ |
- - MMBtu |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 2.2515 USE OPTIMUM THICKNESS INSULATION |
Savings: $5,170 Cost: $170 |
- | - | - | - | - | - | $5,170 | 2,218 | - | - |
- - kWh |
- - kW-months/year |
- - $ |
$5,170 2,218 MMBtu |
- - $ |
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| 07: 2.2515 USE OPTIMUM THICKNESS INSULATION |
Savings: $4,270 Cost: $6,012 |
- | - | - | - | - | - | $4,270 | 1,832 | - | - |
- - kWh |
- - kW-months/year |
- - $ |
$4,270 1,832 MMBtu |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 08: 2.4314 USE SYNTHETIC LUBRICANT |
Savings: $539 Cost: - |
$310 | 7,947 | $229 | 25 | - | - | - | - | - | - |
$310 7,947 kWh |
$229 25 kW-months/year |
- - $ |
- - MMBtu |
- - $ |
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| 09: 2.7132 INSTALL TIMERS ON LIGHT SWITCHES IN LITTLE USED AREAS |
Savings: $2,414 Cost: $585 |
$1,367 | 35,040 | $1,047 | 115 | - | - | - | - | - | - |
$1,367 35,040 kWh |
$1,047 115 kW-months/year |
- - $ |
- - MMBtu |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 10: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS |
Savings: $1,290 Cost: - |
$930 | 23,837 | $360 | 40 | - | - | - | - | - | - |
$930 23,837 kWh |
$360 40 kW-months/year |
- - $ |
- - MMBtu |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 11: 2.2113 REPAIR OR REPLACE STEAM TRAPS |
Savings: $780 Cost: $1,869 |
- | - | - | - | - | - | $780 | 334 | - | - |
- - kWh |
- - kW-months/year |
- - $ |
$780 334 MMBtu |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $144,454 Cost: $567,559 |
$49,907 | 1,279,660 | $3,377 | 372 | $11,140 | - | $44,670 | 18,844 | $35,360 | - | $49,907 1,279,660 kWh |
$3,377 372 kW-months/year |
$11,140 - $ |
$44,670 18,844 MMBtu |
$35,360 - $ |
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| TOTAL IMPLEMENTED |
Savings: - Cost: - |
- | - | - | - | - | - | - | - | - | - | - - kWh |
- - kW-months/year |
- - $ |
- - MMBtu |
- - $ |
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|
Savings Cost |
$ | kWh | $ | kW-months/year | $ | $ | $ | MMBtu | $ | $ | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Electricity Fees | Natural Gas | One-time Revenue or Avoided Cost | Electricity Usage | Electricity Demand | Electricity Fees | Natural Gas | One-time Revenue or Avoided Cost | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||