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IAC Assessment: AR0141
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IAC Assessment: AR0141
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IAC Center University of Arkansas
Assessment Year 1998
Principal Product Automotive Accessories and Plating Operation
NAICS n/a
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $10,000,000-$50,000,000
# of Employees 138
Plant Area (Sq.Ft.) 130,000
Annual Production 2,646,000 Pieces
Production Hrs. Annual 2,080
Location (State) AR
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $151,593 2,536,342 kWh $0.06
Natural Gas $83,080 18,716 MMBtu $4.44
TOTAL ENERGY COSTS $259,422
RECOMMENDED SAVINGS* $80,931 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $1,982
#|Description Savings
Cost
Status Electricity Usage Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Water Consumption Electricity Usage Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Water Consumption
$ kWh $ MMBtu $ Tgal $ lb $ $ $ Tgal
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,369
Cost:
$100
$1,369 22,860 - - - - - - - - - - $1,369
22,860
kWh
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
Tgal
02: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$463
Cost:
$530
$463 7,620 - - - - - - - - - - $463
7,620
kWh
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
Tgal
03: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$613
Cost:
$102
- - $613 138 - - - - - - - - -
-
kWh
$613
138
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
Tgal
04: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$546
Cost:
$240
- - $546 123 - - - - - - - - -
-
kWh
$546
123
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
Tgal
05: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$1,531
Cost:
$467
- - $1,531 345 - - - - - - - - -
-
kWh
$1,531
345
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
Tgal
06: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$4,930
Cost:
$8,000
$(-42) (-586) - - - - $5,692 116,000 $(-720) - - - $(-42)
(-586)
kWh
-
-
MMBtu
-
-
Tgal
$5,692
116,000
lb
$(-720)
-
$
-
-
Tgal
07: 3.5131 RECYCLE WHITE WATER Savings:
$5,280
Cost:
$2,075
$(-228) (-3,810) - - $3,060 6,120,000 - - - - $2,448 - $(-228)
(-3,810)
kWh
-
-
MMBtu
$3,060
6,120,000
Tgal
-
-
lb
-
-
$
$2,448
-
Tgal
08: 4.112 REPLACE OLD MACHINE WITH NEW AUTOMATIC MULTI-STATION TOOL Savings:
$50,674
Cost:
$88,000
- - - - - - - - $50,674 - - - -
-
kWh
-
-
MMBtu
-
-
Tgal
-
-
lb
$50,674
-
$
-
-
Tgal
09: 3.2176 INCREASE USE OF AUTOMATION Savings:
$15,525
Cost:
$30,000
- - - - - - - - $15,525 - - - -
-
kWh
-
-
MMBtu
-
-
Tgal
-
-
lb
$15,525
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$80,931
Cost:
$129,514
$1,562 26,084 $2,690 606 $3,060 6,120,000 $5,692 116,000 $65,479 - $2,448 - $1,562
26,084
kWh
$2,690
606
MMBtu
$3,060
6,120,000
Tgal
$5,692
116,000
lb
$65,479
-
$
$2,448
-
Tgal
TOTAL IMPLEMENTED Savings:
$1,982
Cost:
$202
$1,369 22,860 $613 138 - - - - - - - - $1,369
22,860
kWh
$613
138
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
Tgal
Savings
Cost
$ kWh $ MMBtu $ Tgal $ lb $ $ $ Tgal
Electricity Usage Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Water Consumption Electricity Usage Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Water Consumption