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IAC Assessment: AS0228
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IAC Assessment: AS0228
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IAC Center Arizona State University
Assessment Year 1998
Principal Product Copper Foil
NAICS n/a
SIC 3679 - Electronic Components, Nec
Sales $50,000,000-$100,000,000
# of Employees 175
Plant Area (Sq.Ft.) 200,000
Annual Production 17,000,000 Pounds
Production Hrs. Annual 8,736
Location (State) AZ
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $4,184,363 137,016,415 kWh $0.03
Electricity Demand $1,700,273 212,216 kW-months/year $8.01
Electricity Fees $477,175 - $ -
Natural Gas $90,238 19,141 MMBtu $4.71
TOTAL ENERGY COSTS $6,452,049
RECOMMENDED SAVINGS* $2,277,723 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $749,867
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost Water Consumption
$ kWh $ kW-months/year $ $ $ MMBtu $ lb $ $ $ $ $ $ $ Tgal
01: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$244,239
Cost:
$410,200
$244,239 8,160,317 - - - - - - - - - - - - - - - - $244,239
8,160,317
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
Tgal
02: 2.3415 USE A FOSSIL FUEL ENGINE TO COGENERATE ELECTRICITY OR MOTIVE POWER; AND UTILIZE HEAT Savings:
$955,252
Cost:
$4,000,000
$2,382,323 78,008,794 $961,439 120,000 $271,675 - $(-2,660,185) (-905,996) - - - - - - - - - - $2,382,323
78,008,794
kWh
$961,439
120,000
kW-months/year
$271,675
-
$
$(-2,660,185)
(-905,996)
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
Tgal
03: 2.2693 USE WASTE HEAT STEAM FOR ABSORPTION REFRIGERATION Savings:
$395,073
Cost:
$1,524,052
$212,577 7,102,579 $182,496 17,010 - - - - - - - - - - - - - - $212,577
7,102,579
kWh
$182,496
17,010
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
Tgal
04: 2.2628 UTILIZE A LESS EXPENSIVE COOLING METHOD Savings:
$17,372
Cost:
$80,000
$17,380 727,433 - - - - - - - - - - - - - - $(-8) - $17,380
727,433
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
$(-8)
-
Tgal
05: 2.2612 USE COOLING TOWER WATER INSTEAD OF REFRIGERATION Savings:
$69,699
Cost:
$225,000
$69,699 2,917,057 - - - - - - - - - - - - - - - - $69,699
2,917,057
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
Tgal
06: 3.6192 USE A LESS EXPENSIVE METHOD OF WASTE REMOVAL Savings:
$768
Cost:
$60
- - - - - - - - $768 - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$768
-
lb
-
-
$
-
-
$
-
-
$
-
-
Tgal
07: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$12,819
Cost:
$60
- - - - - - - - $16,419 - - - $(-3,600) - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$16,419
-
lb
-
-
$
$(-3,600)
-
$
-
-
$
-
-
Tgal
08: 2.8113 PURCHASE GAS DIRECTLY FROM A CONTRACT GAS SUPPLIER Savings:
$65,562
Cost:
$7,000
- - - - - - - - - - - - $65,562 - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
$65,562
-
$
-
-
$
-
-
Tgal
09: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$498,755
Cost:
$240
- - - - - - - - - - - - $498,755 - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
$498,755
-
$
-
-
$
-
-
Tgal
10: 4.6520 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$6,873
Cost:
$3,125
- - - - - - - - - - $(-150) - $7,570 - $(-525) - $(-22) - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
$(-150)
-
$
$7,570
-
$
$(-525)
-
$
$(-22)
-
Tgal
11: 4.4450 INSTALL EQUIPMENT TO MOVE PRODUCT Savings:
$11,311
Cost:
$14,500
$232 7,620 $129 11 - - - - - - $10,950 - - - - - - - $232
7,620
kWh
$129
11
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
$10,950
-
$
-
-
$
-
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$2,277,723
Cost:
$6,264,237
$2,926,450 96,923,800 $1,144,064 137,021 $271,675 - $(-2,660,185) (-905,996) $17,187 - $10,800 - $568,287 - $(-525) - $(-30) - $2,926,450
96,923,800
kWh
$1,144,064
137,021
kW-months/year
$271,675
-
$
$(-2,660,185)
(-905,996)
MMBtu
$17,187
-
lb
$10,800
-
$
$568,287
-
$
$(-525)
-
$
$(-30)
-
Tgal
TOTAL IMPLEMENTED Savings:
$749,867
Cost:
$413,565
$244,239 8,160,317 - - - - - - - - $(-150) - $506,325 - $(-525) - $(-22) - $244,239
8,160,317
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
$(-150)
-
$
$506,325
-
$
$(-525)
-
$
$(-22)
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ lb $ $ $ $ $ $ $ Tgal
Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost Water Consumption