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IAC Assessment: AS0326
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IAC Assessment: AS0326
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IAC Center Arizona State University
Assessment Year 2002
Principal Product Manufactures and Installs aluminum windows, dorrs, and tempered glass pr
NAICS n/a
SIC 3442 - Metal Doors, Sash, And Trim
Sales $10,000,000-$50,000,000
# of Employees 174
Plant Area (Sq.Ft.) 71,000
Annual Production 198,000 Pieces
Production Hrs. Annual 5,313
Location (State) NV
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $69,121 920,950 kWh $0.08
Electricity Demand $6,971 2,403 kW-months/year $2.90
Electricity Fees $5,357 - $ -
TOTAL ENERGY COSTS $81,449
RECOMMENDED SAVINGS* $89,555 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$27,817
Cost:
$100
$25,447 310,174 $2,370 778 - - - - - - - - $25,447
310,174
kWh
$2,370
778
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
02: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$1,641
Cost:
$1,600
$2,125 25,901 $179 59 $(-663) (-88) - - - - - - $2,125
25,901
kWh
$179
59
kW-months/year
$(-663)
(-88)
MMBtu
-
-
$
-
-
$
-
-
$
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,936
Cost:
-
$1,936 23,600 - - - - - - - - - - $1,936
23,600
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
04: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$11,799
Cost:
$489
$164 2,000 $14 5 - - $9,082 - - - $2,539 - $164
2,000
kWh
$14
5
kW-months/year
-
-
MMBtu
$9,082
-
$
-
-
$
$2,539
-
$
05: 4.446 AUTOMATE FINISHING PROCESS Savings:
$23,920
Cost:
$582
- - - - - - $23,920 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$23,920
-
$
-
-
$
-
-
$
06: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$10,080
Cost:
$750
- - - - - - $10,080 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$10,080
-
$
-
-
$
-
-
$
07: 4.514 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE HANDLING COSTS Savings:
$12,362
Cost:
$100
- - - - - - - - $12,362 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$12,362
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$89,555
Cost:
$3,621
$29,672 361,675 $2,563 842 $(-663) (-88) $43,082 - $12,362 - $2,539 - $29,672
361,675
kWh
$2,563
842
kW-months/year
$(-663)
(-88)
MMBtu
$43,082
-
$
$12,362
-
$
$2,539
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost