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IAC Assessment: AS0336
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IAC Assessment: AS0336
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IAC Center Arizona State University
Assessment Year 2002
Principal Product Mouse Pads
NAICS n/a
SIC 3069 - Fabricated Rubber Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 140
Plant Area (Sq.Ft.) 52,000
Annual Production 17,500,000 Pieces
Production Hrs. Annual 4,352
Location (State) NV
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $92,072 1,147,903 kWh $0.08
Electricity Demand $9,120 4,226 kW-months/year $2.16
Electricity Fees $7,756 - $ -
Natural Gas $8,069 1,059 MMBtu $7.62
TOTAL ENERGY COSTS $117,017
RECOMMENDED SAVINGS* $155,503 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $86,202
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Personnel Changes Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ $ $ $
01: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$463
Cost:
$1,250
$463 6,139 - - - - - - - - $463
6,139
kWh
-
-
kW-months/year
-
-
$
-
-
$
-
-
$
02: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$1,845
Cost:
$273
$1,682 22,303 $43 92 - - - - $120 - $1,682
22,303
kWh
$43
92
kW-months/year
-
-
$
-
-
$
$120
-
$
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$370
Cost:
-
$370 4,909 - - - - - - - - $370
4,909
kWh
-
-
kW-months/year
-
-
$
-
-
$
-
-
$
04: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$418
Cost:
$30
$411 5,445 $7 16 - - - - - - $411
5,445
kWh
$7
16
kW-months/year
-
-
$
-
-
$
-
-
$
05: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$4,343
Cost:
$14,000
$4,269 55,601 $74 192 - - - - - - $4,269
55,601
kWh
$74
192
kW-months/year
-
-
$
-
-
$
-
-
$
06: 3.5217 REUSE / RECYCLE/ SELL PAPER PRODUCTS Savings:
$9,360
Cost:
$40
- - - - - - $9,360 - - - -
-
kWh
-
-
kW-months/year
-
-
$
$9,360
-
$
-
-
$
07: 4.1110 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$62,280
Cost:
$2,200
- - - - $62,280 - - - - - -
-
kWh
-
-
kW-months/year
$62,280
-
$
-
-
$
-
-
$
08: 4.5140 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE HANDLING COSTS Savings:
$72,604
Cost:
$3,840
- - - - $72,604 - - - - - -
-
kWh
-
-
kW-months/year
$72,604
-
$
-
-
$
-
-
$
09: 4.4310 TRAIN OPERATORS FOR MAXIMUM OPERATING EFFICIENCY Savings:
$3,820
Cost:
$2,080
- - - - $3,820 - - - - - -
-
kWh
-
-
kW-months/year
$3,820
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$155,503
Cost:
$23,713
$7,195 94,397 $124 300 $138,704 - $9,360 - $120 - $7,195
94,397
kWh
$124
300
kW-months/year
$138,704
-
$
$9,360
-
$
$120
-
$
TOTAL IMPLEMENTED Savings:
$86,202
Cost:
$5,990
$411 5,445 $7 16 $76,424 - $9,360 - - - $411
5,445
kWh
$7
16
kW-months/year
$76,424
-
$
$9,360
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $ $ $
Electricity Usage Electricity Demand Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Personnel Changes Administrative Changes Ancillary Material Cost