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IAC Assessment: AS0361
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DOE MESC
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IAC Assessment: AS0361
IAC Center Arizona State University
Assessment Year 2003
Principal Product Laundry for Uniforms and Work Clothing
NAICS 315210 - Cut and Sew Apparel Contractors
SIC 2326 - Men's and Boys' Work Clothing
Sales $5,000,000-$10,000,000
# of Employees 85
Plant Area (Sq.Ft.) 30,000
Annual Production 7,150,000 Pounds
Production Hrs. Annual 3,654
Location (State) NV
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $42,967 594,120 kWh $0.07
Electricity Demand $1,267 2,816 kW-months/year $0.45
Electricity Fees $18,242 - $ -
Natural Gas $84,938 15,562 MMBtu $5.46
TOTAL ENERGY COSTS $169,509
RECOMMENDED SAVINGS* $19,533 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $3,483
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Administrative Changes Increase in Production Electricity Usage Electricity Demand Natural Gas Administrative Changes Increase in Production
$ kWh $ kW-months/year $ MMBtu $ $ $ %
01: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$168
Cost:
$350
- - - - $168 31 - - - - -
-
kWh
-
-
kW-months/year
$168
31
MMBtu
-
-
$
-
-
%
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,025
Cost:
$30
$1,009 13,121 $16 34 - - - - - - $1,009
13,121
kWh
$16
34
kW-months/year
-
-
MMBtu
-
-
$
-
-
%
03: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$1,305
Cost:
$1,400
$1,287 16,741 $18 72 - - - - - - $1,287
16,741
kWh
$18
72
kW-months/year
-
-
MMBtu
-
-
$
-
-
%
04: 2.2444 USE HOT PROCESS FLUIDS TO PREHEAT INCOMING PROCESS FLUIDS Savings:
$11,899
Cost:
$17,550
$11,664 151,699 $235 498 - - - - - - $11,664
151,699
kWh
$235
498
kW-months/year
-
-
MMBtu
-
-
$
-
-
%
05: 4.5140 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE HANDLING COSTS Savings:
$2,290
Cost:
$482
- - - - - - $2,290 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$2,290
-
$
-
-
%
06: 4.1110 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$2,846
Cost:
$1,000
- - - - - - - - $2,846 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$2,846
-
%
TOTAL RECOMMENDED Savings:
$19,533
Cost:
$20,812
$13,960 181,561 $269 604 $168 31 $2,290 - $2,846 - $13,960
181,561
kWh
$269
604
kW-months/year
$168
31
MMBtu
$2,290
-
$
$2,846
-
%
TOTAL IMPLEMENTED Savings:
$3,483
Cost:
$862
$1,009 13,121 $16 34 $168 31 $2,290 - - - $1,009
13,121
kWh
$16
34
kW-months/year
$168
31
MMBtu
$2,290
-
$
-
-
%
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ %
Electricity Usage Electricity Demand Natural Gas Administrative Changes Increase in Production Electricity Usage Electricity Demand Natural Gas Administrative Changes Increase in Production