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IAC Assessment: AS0423
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IAC Assessment: AS0423
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IAC Center Arizona State University
Assessment Year 2006
Principal Product golf clubs
NAICS 332439 - Other Metal Container Manufacturing
SIC 3499 - Fabricated Metal Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 770
Plant Area (Sq.Ft.) 2,178,000
Annual Production 130,000 Pieces
Production Hrs. Annual 4,318
Location (State) AZ
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $845,308 11,168,169 kWh $0.08
Electricity Demand $41,515 25,845 kW-months/year $1.61
Natural Gas $51,437 4,624 MMBtu $11.12
TOTAL ENERGY COSTS $938,260
RECOMMENDED SAVINGS* $267,968 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand By-product Production Electricity Usage Electricity Demand By-product Production
$ kWh $ kW-months/year $ $
01: 4.5120 CONDENSE OPERATION INTO ONE BUILDING Savings:
$205,767
Cost:
$2,100,000
- - - - $205,767 - -
-
kWh
-
-
kW-months/year
$205,767
-
$
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$13,786
Cost:
$1,000
$13,786 171,790 - - - - $13,786
171,790
kWh
-
-
kW-months/year
-
-
$
03: 2.5121 REDESIGN FLOW TO MINIMIZE MASS TRANSFER LENGTH Savings:
$13,786
Cost:
$13,000
$13,002 171,750 $784 40 - - $13,002
171,750
kWh
$784
40
kW-months/year
-
-
$
04: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$13,316
Cost:
$10,000
$12,559 165,909 $757 39 - - $12,559
165,909
kWh
$757
39
kW-months/year
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$12,912
Cost:
$10,000
$12,178 160,870 $734 38 - - $12,178
160,870
kWh
$734
38
kW-months/year
-
-
$
06: 2.4323 USE OPTIMUM SIZE AND CAPACITY EQUIPMENT Savings:
$8,401
Cost:
$16,000
$7,923 104,658 $478 24 - - $7,923
104,658
kWh
$478
24
kW-months/year
-
-
$
TOTAL RECOMMENDED Savings:
$267,968
Cost:
$2,150,000
$59,448 774,977 $2,753 141 $205,767 - $59,448
774,977
kWh
$2,753
141
kW-months/year
$205,767
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $
Electricity Usage Electricity Demand By-product Production Electricity Usage Electricity Demand By-product Production