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IAC Assessment: AS0428
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IAC Assessment: AS0428
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IAC Center Arizona State University
Assessment Year 2006
Principal Product Natural fiber insulation
NAICS 327993 - Mineral Wool Manufacturing
SIC 3296 - Mineral Wool
Sales $1,000,000-$5,000,000
# of Employees 38
Plant Area (Sq.Ft.) 40,000
Annual Production 14,000 Thousand Feet
Production Hrs. Annual 6,048
Location (State) AZ
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $112,870 1,405,200 kWh $0.08
Natural Gas $73,043 6,702 MMBtu $10.90
TOTAL ENERGY COSTS $185,913
RECOMMENDED SAVINGS* $28,667 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Natural Gas Primary Raw Material Electricity Usage Natural Gas Primary Raw Material
$ kWh $ MMBtu $ $
01: 4.131 MODIFY PROCESS TO REDUCE MATERIAL USE/COST Savings:
$15,000
Cost:
-
- - - - $15,000 - -
-
kWh
-
-
MMBtu
$15,000
-
$
02: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$3,791
Cost:
$1,000
- - $3,791 348 - - -
-
kWh
$3,791
348
MMBtu
-
-
$
03: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$2,918
Cost:
$2,500
$2,918 37,145 - - - - $2,918
37,145
kWh
-
-
MMBtu
-
-
$
04: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$2,269
Cost:
$5,600
$2,269 28,363 - - - - $2,269
28,363
kWh
-
-
MMBtu
-
-
$
05: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$2,252
Cost:
$1,500
$2,252 28,152 - - - - $2,252
28,152
kWh
-
-
MMBtu
-
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,348
Cost:
$5,000
$1,348 16,847 - - - - $1,348
16,847
kWh
-
-
MMBtu
-
-
$
07: 2.2511 INSULATE BARE EQUIPMENT Savings:
$614
Cost:
$300
- - $614 56 - - -
-
kWh
$614
56
MMBtu
-
-
$
08: 2.4323 USE OPTIMUM SIZE AND CAPACITY EQUIPMENT Savings:
$475
Cost:
$4,000
$475 5,941 - - - - $475
5,941
kWh
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$28,667
Cost:
$19,900
$9,262 116,448 $4,405 404 $15,000 - $9,262
116,448
kWh
$4,405
404
MMBtu
$15,000
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - -
-
kWh
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ MMBtu $ $
Electricity Usage Natural Gas Primary Raw Material Electricity Usage Natural Gas Primary Raw Material