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IAC Assessment: CI0047
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IAC Assessment: CI0047
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IAC Center University of California, Irvine
Assessment Year 2025
Principal Product High Precision Metal Components
NAICS 336370 - Motor Vehicle Metal Stamping
SIC 3469 - Metal Stampings, Nec
Sales $10,000,000-$50,000,000
# of Employees 95
Plant Area (Sq.Ft.) 57,000
Annual Production 20,000,000 Pieces
Production Hrs. Annual 5,148
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $217,308 2,103,715 kWh $0.10
Electricity Demand $310,679 8,274 kW-months/year $37.55
Electricity Fees $60,714 - $ -
LPG $8,854 293 MMBtu $30.20
TOTAL ENERGY COSTS $597,555
RECOMMENDED SAVINGS* $476,445 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand LPG Ancillary Material Cost By-product Production Electricity Usage Electricity Demand LPG Ancillary Material Cost By-product Production
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 4.212 ADOPT IN-HOUSE MATERIAL GENERATION Savings:
$185,000
Cost:
$300,000
$(-26,590) (-257,400) - - - - $225,000 - $(-13,410) - $(-26,590)
(-257,400)
kWh
-
-
kW-months/year
-
-
MMBtu
$225,000
-
$
$(-13,410)
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$89,970
Cost:
$5,500
$48,928 473,650 $41,042 1,093 - - - - - - $48,928
473,650
kWh
$41,042
1,093
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 2.3141 USE BATTERY STORAGE FOR DEMAND CONTROL Savings:
$68,217
Cost:
$808,402
$6,079 58,852 $62,138 1,655 - - - - - - $6,079
58,852
kWh
$62,138
1,655
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.7491 INSULATE GLAZING, WALLS, CEILINGS, AND ROOFS Savings:
$46,098
Cost:
$132,687
$46,098 446,251 - - - - - - - - $46,098
446,251
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 2.3112 STORE HEATED/ COOLED WATER FOR USE DURING PEAK DEMAND PERIODS Savings:
$44,384
Cost:
$135,900
- - $44,384 1,182 - - - - - - -
-
kWh
$44,384
1,182
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$32,345
Cost:
$75,000
$13,488 130,573 $18,857 502 - - - - - - $13,488
130,573
kWh
$18,857
502
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
07: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$4,809
Cost:
$25
$4,809 46,550 - - - - - - - - $4,809
46,550
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
08: 2.8227 ADJUST / MAINTAIN FORK LIFT TRUCKS FOR MOST EFFICIENT OPERATION Savings:
$4,676
Cost:
$10,000
$(-3,868) (-37,440) - - $8,544 293 - - - - $(-3,868)
(-37,440)
kWh
-
-
kW-months/year
$8,544
293
MMBtu
-
-
$
-
-
$
09: 2.7134 USE PHOTOCELL CONTROLS Savings:
$946
Cost:
$750
$196 1,904 $750 20 - - - - - - $196
1,904
kWh
$750
20
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$476,445
Cost:
$1,468,264
$89,140 862,940 $167,171 4,452 $8,544 293 $225,000 - $(-13,410) - $89,140
862,940
kWh
$167,171
4,452
kW-months/year
$8,544
293
MMBtu
$225,000
-
$
$(-13,410)
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand LPG Ancillary Material Cost By-product Production Electricity Usage Electricity Demand LPG Ancillary Material Cost By-product Production