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IAC Assessment: CO0407
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IAC Assessment: CO0407
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IAC Center Colorado State University
Assessment Year 1998
Principal Product innerspring & boxspring mattresses
NAICS n/a
SIC 2515 - Mattresses And Bedsprings
Sales $10,000,000-$50,000,000
# of Employees 130
Plant Area (Sq.Ft.) 71,000
Annual Production 625,000 Pieces
Production Hrs. Annual 8,760
Location (State) CO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $82,808 3,222,157 kWh $0.03
Electricity Demand $55,863 12,705 kW-months/year $4.40
Electricity Fees $4,404 - $ -
Natural Gas $58,395 17,040 MMBtu $3.43
TOTAL ENERGY COSTS $214,690
RECOMMENDED SAVINGS* $1,172,230 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $1,158,130
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Solid Waste (haz) Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Solid Waste (haz) Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ lb $ lb $ $ $ $
01: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$6,210
Cost:
$15,400
- - $6,210 797 - - - - - - - - - - - - -
-
kWh
$6,210
797
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
lb
-
-
$
-
-
$
02: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$6,170
Cost:
$8,790
- - - - $6,170 1,610 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$6,170
1,610
MMBtu
-
-
gal
-
-
lb
-
-
lb
-
-
$
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,710
Cost:
$240
$1,990 67,409 $720 92 - - - - - - - - - - - - $1,990
67,409
kWh
$720
92
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
lb
-
-
$
-
-
$
04: 3.5313 INCREASE AMOUNT OF WASTE RECOVERED FOR RESALE Savings:
$10,420
Cost:
$600
- - - - - - - - $10,420 1,056,000 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$10,420
1,056,000
lb
-
-
lb
-
-
$
-
-
$
05: 3.8132 USE LESS TOXIC AND VOLATILE SOLVENT SUBSTITUTES Savings:
$1,380
Cost:
$3,000
$(-170) (-5,862) $(-60) (-8) - - $2,890 220 - - - - - - $(-1,280) - $(-170)
(-5,862)
kWh
$(-60)
(-8)
kW-months/year
-
-
MMBtu
$2,890
220
gal
-
-
lb
-
-
lb
-
-
$
$(-1,280)
-
$
06: 3.6192 USE A LESS EXPENSIVE METHOD OF WASTE REMOVAL Savings:
$340
Cost:
-
- - - - - - - - - - $340 70 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
$340
70
lb
-
-
$
-
-
$
07: 4.322 ELIMINATE OLD STOCK AND MODIFY INVENTORY CONTROL Savings:
$1,145,000
Cost:
$210,480
- - - - - - - - - - - - $1,145,000 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
lb
$1,145,000
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$1,172,230
Cost:
$238,510
$1,820 61,547 $6,870 881 $6,170 1,610 $2,890 220 $10,420 1,056,000 $340 70 $1,145,000 - $(-1,280) - $1,820
61,547
kWh
$6,870
881
kW-months/year
$6,170
1,610
MMBtu
$2,890
220
gal
$10,420
1,056,000
lb
$340
70
lb
$1,145,000
-
$
$(-1,280)
-
$
TOTAL IMPLEMENTED Savings:
$1,158,130
Cost:
$211,320
$1,990 67,409 $720 92 - - - - $10,420 1,056,000 - - $1,145,000 - - - $1,990
67,409
kWh
$720
92
kW-months/year
-
-
MMBtu
-
-
gal
$10,420
1,056,000
lb
-
-
lb
$1,145,000
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ lb $ lb $ $ $ $
Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Solid Waste (haz) Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Solid Waste (haz) Administrative Changes Ancillary Material Cost