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IAC Assessment: CO0426
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IAC Assessment: CO0426
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IAC Center Colorado State University
Assessment Year 1998
Principal Product asphalt
NAICS n/a
SIC 2951 - Asphalt Paving Mixtures And Blocks
Sales $10,000,000-$50,000,000
# of Employees 320
Plant Area (Sq.Ft.) 30,000
Annual Production 500,000 Tons
Production Hrs. Annual 5,200
Location (State) CO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $38,160 2,146,249 kWh $0.02
Electricity Demand $74,280 7,359 kW-months/year $10.09
Electricity Fees $(-255) - $ -
Natural Gas $226,903 80,853 MMBtu $2.81
TOTAL ENERGY COSTS $364,528
RECOMMENDED SAVINGS* $201,620 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $116,150
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Solid Waste (non-haz) Ancillary Material Cost Water Consumption Primary Product Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Solid Waste (non-haz) Ancillary Material Cost Water Consumption Primary Product
$ kWh $ kW-months/year $ MMBtu $ gal $ lb $ $ $ Tgal $ $
01: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$8,960
Cost:
$5,700
$(-530) (-29,601) $(-870) (-81) $10,360 3,579 - - - - - - - - - - $(-530)
(-29,601)
kWh
$(-870)
(-81)
kW-months/year
$10,360
3,579
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
Tgal
-
-
$
02: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$7,390
Cost:
$9,870
$3,540 196,659 $3,850 266 - - - - - - - - - - - - $3,540
196,659
kWh
$3,850
266
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
Tgal
-
-
$
03: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$9,590
Cost:
$25,000
$5,450 303,048 $4,140 386 - - - - - - - - - - - - $5,450
303,048
kWh
$4,140
386
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
Tgal
-
-
$
04: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$2,420
Cost:
$4,303
$720 39,859 $1,700 159 - - - - - - - - - - - - $720
39,859
kWh
$1,700
159
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
Tgal
-
-
$
05: 3.2123 CONVERT TO HIGH VOLUME LOW PRESSURE (HVLP) PAINT GUNS Savings:
$2,770
Cost:
$500
- - - - - - - - - - $2,770 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
$2,770
-
$
-
-
Tgal
-
-
$
06: 3.8132 USE LESS TOXIC AND VOLATILE SOLVENT SUBSTITUTES Savings:
$2,380
Cost:
$6,000
$(-470) (-26,377) $(-390) (-36) - - $5,160 613 - - $(-1,920) - - - - - $(-470)
(-26,377)
kWh
$(-390)
(-36)
kW-months/year
-
-
MMBtu
$5,160
613
gal
-
-
lb
$(-1,920)
-
$
-
-
Tgal
-
-
$
07: 3.6124 BURN WASTE OIL FOR HEAT Savings:
$1,620
Cost:
$5,420
- - - - $1,180 406 $440 2,900 - - - - - - - - -
-
kWh
-
-
kW-months/year
$1,180
406
MMBtu
$440
2,900
gal
-
-
lb
-
-
$
-
-
Tgal
-
-
$
08: 3.3122 USE FILTRATION, CENTRIFUGING TO REMOVE CONTAMINANTS Savings:
$92,990
Cost:
$250,000
- - - - - - - - $15,050 700,000 - - $16,690 - $61,250 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$15,050
700,000
lb
-
-
$
$16,690
-
Tgal
$61,250
-
$
09: 4.1210 MAINTAIN CLEAN CONDITIONS BEFORE PAINTING Savings:
$73,500
Cost:
$200,000
- - - - - - - - - - - - - - $73,500 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
Tgal
$73,500
-
$
TOTAL RECOMMENDED Savings:
$201,620
Cost:
$506,793
$8,710 483,588 $8,430 694 $11,540 3,985 $5,600 3,513 $15,050 700,000 $850 - $16,690 - $134,750 - $8,710
483,588
kWh
$8,430
694
kW-months/year
$11,540
3,985
MMBtu
$5,600
3,513
gal
$15,050
700,000
lb
$850
-
$
$16,690
-
Tgal
$134,750
-
$
TOTAL IMPLEMENTED Savings:
$116,150
Cost:
$275,793
$3,730 206,917 $4,680 344 $11,540 3,985 $440 2,900 $15,050 700,000 $2,770 - $16,690 - $61,250 - $3,730
206,917
kWh
$4,680
344
kW-months/year
$11,540
3,985
MMBtu
$440
2,900
gal
$15,050
700,000
lb
$2,770
-
$
$16,690
-
Tgal
$61,250
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ lb $ $ $ Tgal $ $
Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Solid Waste (non-haz) Ancillary Material Cost Water Consumption Primary Product Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Solid Waste (non-haz) Ancillary Material Cost Water Consumption Primary Product