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IAC Assessment: CO0431
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IAC Assessment: CO0431
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IAC Center Colorado State University
Assessment Year 1999
Principal Product flavor extracts & herbal products
NAICS n/a
SIC 2833 - Medicinals And Botanicals
Sales $5,000,000-$10,000,000
# of Employees 70
Plant Area (Sq.Ft.) 28,500
Annual Production 24,000 Pounds
Production Hrs. Annual 6,240
Location (State) CO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $81,762 2,370,164 kWh $0.03
Electricity Demand $33,663 4,119 kW-months/year $8.17
Electricity Fees $1,054 - $ -
Natural Gas $83,297 16,152 MMBtu $5.16
TOTAL ENERGY COSTS $231,595
RECOMMENDED SAVINGS* $707,050 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $702,330
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Product Increase in Production Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Product Increase in Production
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $ $ $ $ %
01: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$16,420
Cost:
$21,500
$10,750 351,700 $5,670 676 - - - - - - - - - - - - $10,750
351,700
kWh
$5,670
676
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
%
02: 2.1222 INSTALL TURBULATORS Savings:
$1,830
Cost:
$3,630
- - - - $1,830 346 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$1,830
346
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
%
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,340
Cost:
$610
$880 28,722 $460 55 - - - - - - - - - - - - $880
28,722
kWh
$460
55
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
%
04: 3.1182 MAKE A NEW BY-PRODUCT Savings:
$4,350
Cost:
$19,100
- - - - - - $5,400 200,000 $(-1,050) - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$5,400
200,000
lb
$(-1,050)
-
$
-
-
$
-
-
$
-
-
%
05: 3.6192 USE A LESS EXPENSIVE METHOD OF WASTE REMOVAL Savings:
$370
Cost:
-
- - - - - - $370 - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$370
-
lb
-
-
$
-
-
$
-
-
$
-
-
%
06: 4.1140 ADD/MODIFY EQUIPMENT TO IMPROVE DRYING PROCESS Savings:
$638,100
Cost:
-
- - - - - - - - - - $60,600 - - - $577,500 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
$60,600
-
$
-
-
$
$577,500
-
%
07: 4.4310 TRAIN OPERATORS FOR MAXIMUM OPERATING EFFICIENCY Savings:
$44,640
Cost:
-
- - - - - - - - $(-86,400) - - - $131,040 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
$(-86,400)
-
$
-
-
$
$131,040
-
$
-
-
%
TOTAL RECOMMENDED Savings:
$707,050
Cost:
$44,840
$11,630 380,422 $6,130 731 $1,830 346 $5,770 200,000 $(-87,450) - $60,600 - $131,040 - $577,500 - $11,630
380,422
kWh
$6,130
731
kW-months/year
$1,830
346
MMBtu
$5,770
200,000
lb
$(-87,450)
-
$
$60,600
-
$
$131,040
-
$
$577,500
-
%
TOTAL IMPLEMENTED Savings:
$702,330
Cost:
$25,740
$11,630 380,422 $6,130 731 $1,830 346 - - $(-86,400) - $60,600 - $131,040 - $577,500 - $11,630
380,422
kWh
$6,130
731
kW-months/year
$1,830
346
MMBtu
-
-
lb
$(-86,400)
-
$
$60,600
-
$
$131,040
-
$
$577,500
-
%
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $ $ $ $ %
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Product Increase in Production Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Product Increase in Production