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IAC Assessment: CO0505
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IAC Assessment: CO0505
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IAC Center Colorado State University
Assessment Year 2002
Principal Product Galvanized steel parts
NAICS 332812 - Metal Coating, Engraving (except Jewelry and Silverware), and Allied Services to Manufacturers
SIC 3479 - Metal Coating And Allied Services
Sales $1,000,000-$5,000,000
# of Employees 30
Plant Area (Sq.Ft.) 30,900
Annual Production 8,400 Tons
Production Hrs. Annual 6,240
Location (State) CO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $8,397 505,920 kWh $0.02
Electricity Demand $12,209 907 kW-months/year $13.46
Electricity Fees $193 - $ -
Natural Gas $124,168 25,302 MMBtu $4.91
TOTAL ENERGY COSTS $301,927
RECOMMENDED SAVINGS* $41,010 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $7,510
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.2514 COVER OPEN TANKS Savings:
$18,110
Cost:
$30,000
- - - - $18,110 3,860 - - -
-
kWh
-
-
kW-months/year
$18,110
3,860
MMBtu
-
-
$
02: 2.2514 COVER OPEN TANKS Savings:
$11,730
Cost:
$15,600
- - - - $11,730 2,499 - - -
-
kWh
-
-
kW-months/year
$11,730
2,499
MMBtu
-
-
$
03: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$3,940
Cost:
$5,400
$1,600 93,100 $2,340 179 - - - - $1,600
93,100
kWh
$2,340
179
kW-months/year
-
-
MMBtu
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,800
Cost:
$600
$1,280 74,500 $1,880 143 - - $(-360) - $1,280
74,500
kWh
$1,880
143
kW-months/year
-
-
MMBtu
$(-360)
-
$
05: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$2,400
Cost:
$1,680
- - - - $2,400 511 - - -
-
kWh
-
-
kW-months/year
$2,400
511
MMBtu
-
-
$
06: 2.2515 USE OPTIMUM THICKNESS INSULATION Savings:
$1,260
Cost:
$2,500
- - - - $1,260 268 - - -
-
kWh
-
-
kW-months/year
$1,260
268
MMBtu
-
-
$
07: 2.7132 INSTALL TIMERS ON LIGHT SWITCHES IN LITTLE USED AREAS Savings:
$770
Cost:
$60
$340 20,000 $430 33 - - - - $340
20,000
kWh
$430
33
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$41,010
Cost:
$55,840
$3,220 187,600 $4,650 355 $33,500 7,138 $(-360) - $3,220
187,600
kWh
$4,650
355
kW-months/year
$33,500
7,138
MMBtu
$(-360)
-
$
TOTAL IMPLEMENTED Savings:
$7,510
Cost:
$6,060
$3,220 187,600 $4,650 355 - - $(-360) - $3,220
187,600
kWh
$4,650
355
kW-months/year
-
-
MMBtu
$(-360)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes