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IAC Assessment: CO0547
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IAC Assessment: CO0547
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IAC Center Colorado State University
Assessment Year 2004
Principal Product Contract fabricated metal parts
NAICS 332999 - All Other Miscellaneous Fabricated Metal Product Manufacturing
SIC 3499 - Fabricated Metal Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 50
Plant Area (Sq.Ft.) 103,100
Annual Production 200 Pieces
Production Hrs. Annual 5,096
Location (State) CO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $52,752 1,970,185 kWh $0.03
Electricity Demand $74,260 5,599 kW-months/year $13.26
Electricity Fees $1,500 - $ -
Natural Gas $58,915 9,694 MMBtu $6.08
TOTAL ENERGY COSTS $187,427
RECOMMENDED SAVINGS* $22,280 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $8,330
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$4,630
Cost:
$1,790
- - - - $4,630 674 -
-
kWh
-
-
kW-months/year
$4,630
674
MMBtu
02: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$3,590
Cost:
$4,680
$1,830 69,400 $1,760 133 - - $1,830
69,400
kWh
$1,760
133
kW-months/year
-
-
MMBtu
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,360
Cost:
$570
$1,200 45,600 $1,160 88 - - $1,200
45,600
kWh
$1,160
88
kW-months/year
-
-
MMBtu
04: 2.2514 COVER OPEN TANKS Savings:
$1,200
Cost:
$750
$710 26,800 $490 37 - - $710
26,800
kWh
$490
37
kW-months/year
-
-
MMBtu
05: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$880
Cost:
$240
$550 20,900 $330 25 - - $550
20,900
kWh
$330
25
kW-months/year
-
-
MMBtu
06: 2.2711 UTILIZE OUTSIDE AIR INSTEAD OF CONDITIONED AIR FOR DRYING Savings:
$300
Cost:
$420
$150 5,700 $150 11 - - $150
5,700
kWh
$150
11
kW-months/year
-
-
MMBtu
07: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$9,320
Cost:
$27,720
$(-580) (-22,100) $(-400) (-30) $10,300 1,500 $(-580)
(-22,100)
kWh
$(-400)
(-30)
kW-months/year
$10,300
1,500
MMBtu
TOTAL RECOMMENDED Savings:
$22,280
Cost:
$36,170
$3,860 146,300 $3,490 264 $14,930 2,174 $3,860
146,300
kWh
$3,490
264
kW-months/year
$14,930
2,174
MMBtu
TOTAL IMPLEMENTED Savings:
$8,330
Cost:
$6,660
$4,440 168,400 $3,890 294 - - $4,440
168,400
kWh
$3,890
294
kW-months/year
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas