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IAC Assessment: CO0554
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IAC Assessment: CO0554
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IAC Center Colorado State University
Assessment Year 2004
Principal Product Potato and Corn Chips
NAICS 311919 - Other Snack Food Manufacturing
SIC 2096 - Potato Chips And Similar Snacks
Sales $100,000,000-$500,000,000
# of Employees 350
Plant Area (Sq.Ft.) 142,500
Annual Production 40,000,000 Pounds
Production Hrs. Annual 8,760
Location (State) CO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $252,144 8,595,312 kWh $0.03
Electricity Demand $209,983 14,835 kW-months/year $14.15
Electricity Fees $1,596 - $ -
Natural Gas $981,465 184,264 MMBtu $5.33
TOTAL ENERGY COSTS $1,817,398
RECOMMENDED SAVINGS* $31,370 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$10,590
Cost:
$660
$6,270 223,500 $4,320 306 - - - - - - $6,270
223,500
kWh
$4,320
306
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
02: 3.4115 RECOVER AND REUSE COOLING WATER Savings:
$4,360
Cost:
$9,860
$(-410) (-14,600) $(-310) (-22) - - $3,920 748,800 $1,160 - $(-410)
(-14,600)
kWh
$(-310)
(-22)
kW-months/year
-
-
MMBtu
$3,920
748,800
Tgal
$1,160
-
$
03: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$3,970
Cost:
$8,280
- - - - $3,970 744 - - - - -
-
kWh
-
-
kW-months/year
$3,970
744
MMBtu
-
-
Tgal
-
-
$
04: 2.2425 USE FLUE GASES TO HEAT PROCESS OR SERVICE WATER Savings:
$3,550
Cost:
$13,640
- - - - $3,550 665 - - - - -
-
kWh
-
-
kW-months/year
$3,550
665
MMBtu
-
-
Tgal
-
-
$
05: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$3,070
Cost:
$140
$1,810 64,700 $1,260 89 - - - - - - $1,810
64,700
kWh
$1,260
89
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
06: 2.2511 INSULATE BARE EQUIPMENT Savings:
$2,780
Cost:
$7,980
- - - - $2,780 522 - - - - -
-
kWh
-
-
kW-months/year
$2,780
522
MMBtu
-
-
Tgal
-
-
$
07: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,420
Cost:
$470
- - - - $1,420 265 - - - - -
-
kWh
-
-
kW-months/year
$1,420
265
MMBtu
-
-
Tgal
-
-
$
08: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$1,020
Cost:
$1,000
- - - - - - $790 150,380 $230 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$790
150,380
Tgal
$230
-
$
09: 3.4151 MINIMIZE WATER USAGE Savings:
$610
Cost:
$250
- - - - - - $470 89,100 $140 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$470
89,100
Tgal
$140
-
$
TOTAL RECOMMENDED Savings:
$31,370
Cost:
$42,280
$7,670 273,600 $5,270 373 $11,720 2,196 $5,180 988,280 $1,530 - $7,670
273,600
kWh
$5,270
373
kW-months/year
$11,720
2,196
MMBtu
$5,180
988,280
Tgal
$1,530
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes