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IAC Assessment: DL0035
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IAC Assessment: DL0035
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IAC Center University of Delaware
Assessment Year 2009
Principal Product Paint Manufacturing
NAICS 325510 - Paint and Coating Manufacturing
SIC 2851 - Paints And Allied Products
Sales $100,000,000-$500,000,000
# of Employees 156
Plant Area (Sq.Ft.) 139,000
Annual Production 29,300 Thousand Gallons
Production Hrs. Annual 6,240
Location (State) MD
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,270,416 13,120,460 kWh $0.10
Natural Gas $1,324,140 1,251,470 MMBtu $1.06
Other Energy $82,587 2,247 MMBtu $36.75
TOTAL ENERGY COSTS $2,708,643
RECOMMENDED SAVINGS* $217,268 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $34,425
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$70,852
Cost:
$10,000
- - $70,852 6,696 -
-
kWh
$70,852
6,696
MMBtu
02: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$76,620
Cost:
$120,000
- - $76,620 7,450 -
-
kWh
$76,620
7,450
MMBtu
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$34,425
Cost:
$12,000
$34,425 405,000 - - $34,425
405,000
kWh
-
-
MMBtu
04: 2.1223 INSTALL SMALLER BOILER (INCREASE HIGH FIRE DUTY CYCLE) Savings:
$28,800
Cost:
$44,500
- - $28,800 2,880 -
-
kWh
$28,800
2,880
MMBtu
05: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$4,041
Cost:
-
$4,041 37,776 - - $4,041
37,776
kWh
-
-
MMBtu
06: 2.2163 USE MINIMUM STEAM OPERATING PRESSURE Savings:
$2,530
Cost:
-
- - $2,530 252 -
-
kWh
$2,530
252
MMBtu
TOTAL RECOMMENDED Savings:
$217,268
Cost:
$186,500
$38,466 442,776 $178,802 17,278 $38,466
442,776
kWh
$178,802
17,278
MMBtu
TOTAL IMPLEMENTED Savings:
$34,425
Cost:
$12,000
$34,425 405,000 - - $34,425
405,000
kWh
-
-
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas