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IAC Assessment: DL0048
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IAC Assessment: DL0048
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IAC Center University of Delaware
Assessment Year 2010
Principal Product Aerospace Ceramic Cores
NAICS 327120 - Clay Building Material and Refractories Manufacturing
SIC 3297 - Nonclay Refractories
Sales $10,000,000-$50,000,000
# of Employees 203
Plant Area (Sq.Ft.) 40,000
Annual Production 8,400,000 Pieces
Production Hrs. Annual 8,400
Location (State) NJ
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $326,381 2,758,277 kWh $0.12
Electricity Demand $78,456 6,067 kW-months/year $12.93
Electricity Fees $8,946 - $ -
Natural Gas $598,436 45,339 MMBtu $13.20
TOTAL ENERGY COSTS $1,012,219
RECOMMENDED SAVINGS* $71,743 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $22,475
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$25,056
Cost:
$100
$25,056 167,040 - - $25,056
167,040
kWh
-
-
MMBtu
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,459
Cost:
$100
$2,459 16,396 - - $2,459
16,396
kWh
-
-
MMBtu
03: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$6,420
Cost:
$112
- - $6,420 74 -
-
kWh
$6,420
74
MMBtu
04: 2.1121 USE INSULATION IN FURNACES TO FACILITATE HEATING / COOLING Savings:
$2,452
Cost:
$1,310
- - $2,452 199 -
-
kWh
$2,452
199
MMBtu
05: 2.7221 LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA Savings:
$13,596
Cost:
-
- - $13,596 1,012 -
-
kWh
$13,596
1,012
MMBtu
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,760
Cost:
$1,050
$1,760 12,290 - - $1,760
12,290
kWh
-
-
MMBtu
07: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$20,000
Cost:
$41,400
$20,000 140,370 - - $20,000
140,370
kWh
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$71,743
Cost:
$44,072
$49,275 336,096 $22,468 1,285 $49,275
336,096
kWh
$22,468
1,285
MMBtu
TOTAL IMPLEMENTED Savings:
$22,475
Cost:
$212
$2,459 16,396 $20,016 1,086 $2,459
16,396
kWh
$20,016
1,086
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas