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IAC Assessment: DL0055
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IAC Assessment: DL0055
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IAC Center University of Delaware
Assessment Year 2010
Principal Product Carbonated/Non-carbonated Beverage
NAICS 312111 - Soft Drink Manufacturing
SIC 2086 - Bottled And Canned Soft Drinks
Sales $50,000,000-$100,000,000
# of Employees 150
Plant Area (Sq.Ft.) 125,000
Annual Production 30,000,000 Pieces
Production Hrs. Annual 7,054
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $465,000 7,472,000 kWh $0.06
Electricity Demand $20,600 1,446 kW-months/year $14.25
Natural Gas $285,900 45,916 MMBtu $6.23
TOTAL ENERGY COSTS $771,500
RECOMMENDED SAVINGS* $335,792 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $116,137
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$31,870
Cost:
$13,000
- - - - $31,870 4,476 -
-
kWh
-
-
kW-months/year
$31,870
4,476
MMBtu
02: 2.1224 REPLACE BOILER Savings:
$59,500
Cost:
$102,000
- - - - $59,500 8,350 -
-
kWh
-
-
kW-months/year
$59,500
8,350
MMBtu
03: 2.1212 OPERATE BOILERS ON HIGH FIRE SETTING Savings:
$35,000
Cost:
$50
- - - - $35,000 4,900 -
-
kWh
-
-
kW-months/year
$35,000
4,900
MMBtu
04: 3.4159 REPLACE TREATED WATER WITH WELL / SURFACE WATER Savings:
$39,150
Cost:
$100,000
$35,150 708,540 $4,000 1,205 - - $35,150
708,540
kWh
$4,000
1,205
kW-months/year
-
-
MMBtu
05: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$82,808
Cost:
$125,000
$65,681 706,250 $17,127 1,201 - - $65,681
706,250
kWh
$17,127
1,201
kW-months/year
-
-
MMBtu
06: 2.7245 USE DIRECT AIR SUPPLY TO EXHAUST HOODS Savings:
$9,000
Cost:
$3,000
- - - - $9,000 1,270 -
-
kWh
-
-
kW-months/year
$9,000
1,270
MMBtu
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$12,600
Cost:
$1,200
$7,083 284,000 $5,517 384 - - $7,083
284,000
kWh
$5,517
384
kW-months/year
-
-
MMBtu
08: 2.7314 REDUCE VENTILATION AIR Savings:
$21,000
Cost:
$15,000
- - - - $21,000 3,000 -
-
kWh
-
-
kW-months/year
$21,000
3,000
MMBtu
09: 2.7313 RECYCLE AIR FOR HEATING, VENTILATION AND AIR CONDITIONING Savings:
$23,200
Cost:
$15,000
- - - - $23,200 3,260 -
-
kWh
-
-
kW-months/year
$23,200
3,260
MMBtu
10: 2.6125 KEEP EQUIPMENT CLEAN Savings:
$3,631
Cost:
$500
- - - - $3,631 510 -
-
kWh
-
-
kW-months/year
$3,631
510
MMBtu
11: 2.7233 USE PROPERLY DESIGNED AND SIZED HVAC EQUIPMENT Savings:
$3,631
Cost:
$1,830
- - - - $3,631 510 -
-
kWh
-
-
kW-months/year
$3,631
510
MMBtu
12: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$4,467
Cost:
$6,000
$3,543 38,092 $924 65 - - $3,543
38,092
kWh
$924
65
kW-months/year
-
-
MMBtu
13: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$9,935
Cost:
$2,840
$7,882 84,750 $2,053 144 - - $7,882
84,750
kWh
$2,053
144
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$335,792
Cost:
$385,420
$119,339 1,821,632 $29,621 2,999 $186,832 26,276 $119,339
1,821,632
kWh
$29,621
2,999
kW-months/year
$186,832
26,276
MMBtu
TOTAL IMPLEMENTED Savings:
$116,137
Cost:
$137,530
$76,307 1,028,342 $23,568 1,650 $16,262 2,290 $76,307
1,028,342
kWh
$23,568
1,650
kW-months/year
$16,262
2,290
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas