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IAC Assessment: DL0066
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IAC Assessment: DL0066
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IAC Center University of Delaware
Assessment Year 2011
Principal Product Bread Crumbs
NAICS 311999 - All Other Miscellaneous Food Manufacturing
SIC 2099 - Food Preparations, Nec
Sales $5,000,000-$10,000,000
# of Employees 62
Plant Area (Sq.Ft.) 104,000
Annual Production 400,000 Units
Production Hrs. Annual 6,260
Location (State) MD
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $557,960 5,534,939 kWh $0.10
Natural Gas $455,696 91,687 MMBtu $4.97
TOTAL ENERGY COSTS $1,013,656
RECOMMENDED SAVINGS* $132,354 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $14,435
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$2,960
Cost:
$1,035
- - $2,960 596 -
-
kWh
$2,960
596
MMBtu
02: 2.2492 USE "HEAT WHEEL" OR OTHER HEAT EXCHANGER TO CROSS-EXCHANGE BUILDING EXHAUST AIR WITH MAKE-UP AIR Savings:
$101,455
Cost:
$36,300
$92,260 922,600 $9,195 1,815 $92,260
922,600
kWh
$9,195
1,815
MMBtu
03: 2.7444 CLOSE HOLES AND OPENINGS IN BUILDING SUCH AS BROKEN WINDOWS Savings:
$2,460
Cost:
$2,000
- - $2,460 495 -
-
kWh
$2,460
495
MMBtu
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$9,015
Cost:
$4,000
$9,015 90,150 - - $9,015
90,150
kWh
-
-
MMBtu
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,701
Cost:
$1,257
$1,701 17,011 - - $1,701
17,011
kWh
-
-
MMBtu
06: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$12,600
Cost:
$10,000
$12,600 126,000 - - $12,600
126,000
kWh
-
-
MMBtu
07: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$2,163
Cost:
$3,750
$(-252) (-2,520) $2,415 486 $(-252)
(-2,520)
kWh
$2,415
486
MMBtu
TOTAL RECOMMENDED Savings:
$132,354
Cost:
$58,342
$115,324 1,153,241 $17,030 3,392 $115,324
1,153,241
kWh
$17,030
3,392
MMBtu
TOTAL IMPLEMENTED Savings:
$14,435
Cost:
$7,035
$9,015 90,150 $5,420 1,091 $9,015
90,150
kWh
$5,420
1,091
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas