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IAC Assessment: DL0069
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IAC Assessment: DL0069
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IAC Center University of Delaware
Assessment Year 2011
Principal Product molten metal
NAICS 331511 - Iron Foundries
SIC 3322 - Malleable Iron Foundries
Sales <$500,000
# of Employees 320
Plant Area (Sq.Ft.) 220,000
Annual Production 1,500 Units
Production Hrs. Annual 4,420
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $2,103,604 27,450,000 kWh $0.08
LPG $412,430 18,970 MMBtu $21.74
TOTAL ENERGY COSTS $2,516,035
RECOMMENDED SAVINGS* $342,800 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $132,600
#|Description Savings
Cost
Status Electricity Usage LPG Electricity Usage LPG
$ kWh $ MMBtu
01: 2.7314 REDUCE VENTILATION AIR Savings:
$96,600
Cost:
$149,350
- - $96,600 4,450 -
-
kWh
$96,600
4,450
MMBtu
02: 2.7313 RECYCLE AIR FOR HEATING, VENTILATION AND AIR CONDITIONING Savings:
$36,000
Cost:
$1,000
- - $36,000 1,660 -
-
kWh
$36,000
1,660
MMBtu
03: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$18,000
Cost:
$11,000
$18,000 234,000 - - $18,000
234,000
kWh
-
-
MMBtu
04: 2.2514 COVER OPEN TANKS Savings:
$36,600
Cost:
$9,390
- - $36,600 1,680 -
-
kWh
$36,600
1,680
MMBtu
05: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$60,000
Cost:
$30,000
- - $60,000 2,760 -
-
kWh
$60,000
2,760
MMBtu
06: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$95,600
Cost:
$21,215
- - $95,600 4,400 -
-
kWh
$95,600
4,400
MMBtu
TOTAL RECOMMENDED Savings:
$342,800
Cost:
$221,955
$18,000 234,000 $324,800 14,950 $18,000
234,000
kWh
$324,800
14,950
MMBtu
TOTAL IMPLEMENTED Savings:
$132,600
Cost:
$150,350
- - $132,600 6,110 -
-
kWh
$132,600
6,110
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage LPG Electricity Usage LPG