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IAC Assessment: DL0112
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IAC Assessment: DL0112
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IAC Center University of Delaware
Assessment Year 2013
Principal Product Zirconium-based chemicals
NAICS 339999 - All Other Miscellaneous Manufacturing
SIC 2819 - Industrial Inorganic Chemicals, Nec
Sales $50,000,000-$100,000,000
# of Employees 55
Plant Area (Sq.Ft.) 2,637,000
Annual Production 9,000,000 Pounds
Production Hrs. Annual 5,760
Location (State) NJ
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $442,900 3,750,000 kWh $0.12
Natural Gas $289,900 32,130 MMBtu $9.02
TOTAL ENERGY COSTS $732,800
RECOMMENDED SAVINGS* $137,864 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $29,934
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$48,700
Cost:
$2,341
- - $48,700 5,400 -
-
kWh
$48,700
5,400
MMBtu
02: 2.1394 REPLACE STEAM JETS ON VACUUM SYSTEM WITH ELECTRIC MOTOR DRIVEN VACUUM PUMPS Savings:
$8,930
Cost:
$2,820
$8,930 75,700 - - $8,930
75,700
kWh
-
-
MMBtu
03: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$8,900
Cost:
$40,000
$8,900 75,200 - - $8,900
75,200
kWh
-
-
MMBtu
04: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$4,800
Cost:
$5,850
$4,800 41,100 - - $4,800
41,100
kWh
-
-
MMBtu
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$21,034
Cost:
$13,739
$21,034 178,259 - - $21,034
178,259
kWh
-
-
MMBtu
06: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$32,800
Cost:
$16,000
$32,800 278,000 - - $32,800
278,000
kWh
-
-
MMBtu
07: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$12,700
Cost:
$33,000
- - $12,700 1,400 -
-
kWh
$12,700
1,400
MMBtu
TOTAL RECOMMENDED Savings:
$137,864
Cost:
$113,750
$76,464 648,259 $61,400 6,800 $76,464
648,259
kWh
$61,400
6,800
MMBtu
TOTAL IMPLEMENTED Savings:
$29,934
Cost:
$53,739
$29,934 253,459 - - $29,934
253,459
kWh
-
-
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas