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IAC Assessment: DL0151
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IAC Assessment: DL0151
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IAC Center University of Delaware
Assessment Year 2015
Principal Product Pickles/Peppers/Sauces
NAICS 311941 - Mayonnaise, Dressing, and Other Prepared Sauce Manufacturing
SIC 2035 - Pickles, Sauces, And Salad Dressings
Sales $50,000,000-$100,000,000
# of Employees 100
Plant Area (Sq.Ft.) 200,000
Annual Production 4,000,000 Pieces
Production Hrs. Annual 5,600
Location (State) MD
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $380,327 4,756,144 kWh $0.08
Electricity Demand $90,237 11,297 kW-months/year $7.99
Electricity Fees $10,197 - $ -
Natural Gas $305,447 39,504 MMBtu $7.73
TOTAL ENERGY COSTS $1,040,746
RECOMMENDED SAVINGS* $221,550 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Electricity Usage Electricity Demand Natural Gas Water Disposal
$ kWh $ kW-months/year $ MMBtu $ Tgal
01: 2.2112 USE CORRECT SIZE STEAM TRAPS Savings:
$12,870
Cost:
$2,380
- - - - $12,870 1,665 - - -
-
kWh
-
-
kW-months/year
$12,870
1,665
MMBtu
-
-
Tgal
02: 3.7222 MINIMIZE OVERFLOWS BY INSTALLING LEVEL CONTROLS Savings:
$37,680
Cost:
$12,400
- - - - $24,970 3,230 $12,710 2,876 -
-
kWh
-
-
kW-months/year
$24,970
3,230
MMBtu
$12,710
2,876
Tgal
03: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$60,250
Cost:
$20,000
$52,980 662,210 $7,270 910 - - - - $52,980
662,210
kWh
$7,270
910
kW-months/year
-
-
MMBtu
-
-
Tgal
04: 2.1212 OPERATE BOILERS ON HIGH FIRE SETTING Savings:
$10,860
Cost:
$4,610
- - - - $10,860 1,405 - - -
-
kWh
-
-
kW-months/year
$10,860
1,405
MMBtu
-
-
Tgal
05: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$7,730
Cost:
$11,520
$5,800 72,510 $1,930 242 - - - - $5,800
72,510
kWh
$1,930
242
kW-months/year
-
-
MMBtu
-
-
Tgal
06: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$9,550
Cost:
$14,400
$9,100 113,710 $450 57 - - - - $9,100
113,710
kWh
$450
57
kW-months/year
-
-
MMBtu
-
-
Tgal
07: 2.2694 USE HIGHEST TEMPERATURE FOR CHILLING OR COLD STORAGE Savings:
$1,970
Cost:
$4,480
$1,720 21,560 $250 31 - - - - $1,720
21,560
kWh
$250
31
kW-months/year
-
-
MMBtu
-
-
Tgal
08: 3.4151 MINIMIZE WATER USAGE Savings:
$80,640
Cost:
$200,250
$(-5,280) (-66,000) $(-1,150) (-144) - - $87,070 19,699 $(-5,280)
(-66,000)
kWh
$(-1,150)
(-144)
kW-months/year
-
-
MMBtu
$87,070
19,699
Tgal
TOTAL RECOMMENDED Savings:
$221,550
Cost:
$270,040
$64,320 803,990 $8,750 1,096 $48,700 6,300 $99,780 22,576 $64,320
803,990
kWh
$8,750
1,096
kW-months/year
$48,700
6,300
MMBtu
$99,780
22,576
Tgal
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal
Electricity Usage Electricity Demand Natural Gas Water Disposal Electricity Usage Electricity Demand Natural Gas Water Disposal