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IAC Assessment: DL0178
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IAC Assessment: DL0178
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IAC Center University of Delaware
Assessment Year 2020
Principal Product High Density Insulation
NAICS 326150 - Urethane and Other Foam Product (except Polystyrene) Manufacturing
SIC 3086 - Plastics Foam Products
Sales $10,000,000-$50,000,000
# of Employees 80
Plant Area (Sq.Ft.) 20,000
Annual Production 13,700 Units
Production Hrs. Annual 4,192
Location (State) DE
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $58,060 748,309 kWh $0.08
Electricity Demand $16,290 2,988 kW-months/year $5.45
Natural Gas $27,246 3,383 MMBtu $8.05
TOTAL ENERGY COSTS $101,596
RECOMMENDED SAVINGS* $48,110 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Natural Gas Water Usage Electricity Usage Natural Gas Water Usage
$ kWh $ MMBtu $ Tgal
01: 3.4115 RECOVER AND REUSE COOLING WATER Savings:
$13,590
Cost:
$4,000
$1,330 13,450 - - $12,260 1,000 $1,330
13,450
kWh
-
-
MMBtu
$12,260
1,000
Tgal
02: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$470
Cost:
$750
$470 4,710 - - - - $470
4,710
kWh
-
-
MMBtu
-
-
Tgal
03: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$640
Cost:
$60
$340 4,330 $300 38 - - $340
4,330
kWh
$300
38
MMBtu
-
-
Tgal
04: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$18,880
Cost:
$10,000
- - - - $18,880 1,540 -
-
kWh
-
-
MMBtu
$18,880
1,540
Tgal
05: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$910
Cost:
$1,000
$910 9,220 - - - - $910
9,220
kWh
-
-
MMBtu
-
-
Tgal
06: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$1,720
Cost:
$2,500
$1,720 17,330 - - - - $1,720
17,330
kWh
-
-
MMBtu
-
-
Tgal
07: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$11,900
Cost:
$2,750
$11,900 120,100 - - - - $11,900
120,100
kWh
-
-
MMBtu
-
-
Tgal
TOTAL RECOMMENDED Savings:
$48,110
Cost:
$21,060
$16,670 169,140 $300 38 $31,140 2,540 $16,670
169,140
kWh
$300
38
MMBtu
$31,140
2,540
Tgal
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - -
-
kWh
-
-
MMBtu
-
-
Tgal
Savings
Cost
$ kWh $ MMBtu $ Tgal
Electricity Usage Natural Gas Water Usage Electricity Usage Natural Gas Water Usage