IAC logo
IAC Assessment: DL0188
Sponsored by:
EERE AMO
IAC logo
IAC Assessment: DL0188
IAC Center University of Delaware
Assessment Year 2021
Principal Product Bottled Beverages
NAICS 312111 - Soft Drink Manufacturing
SIC 2086 - Bottled And Canned Soft Drinks
Sales $100,000,000-$500,000,000
# of Employees 106
Plant Area (Sq.Ft.) 133,000
Annual Production 65,500 Thousand Gallons
Production Hrs. Annual 7,488
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $628,556 13,458,137 kWh $0.05
Electricity Demand $215,645 35,184 kW-months/year $6.13
Electricity Fees $8,954 - $ -
Natural Gas $133,878 35,892 MMBtu $3.73
TOTAL ENERGY COSTS $987,033
RECOMMENDED SAVINGS* $299,705 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $76,388
#|Description Savings
Cost
Status Electricity Usage Natural Gas Water Usage Water Disposal Electricity Usage Natural Gas Water Usage Water Disposal
$ kWh $ MMBtu $ Tgal $ Tgal
01: 3.4154 ELIMINATE LEAKS IN WATER LINES AND VALVES Savings:
$900
Cost:
-
- - $280 34 $620 105 - - -
-
kWh
$280
34
MMBtu
$620
105
Tgal
-
-
Tgal
02: 3.4155 METER WASTE WATER Savings:
$172,100
Cost:
$3,000
- - - - - - $172,100 72,800 -
-
kWh
-
-
MMBtu
-
-
Tgal
$172,100
72,800
Tgal
03: 3.4114 REPLACE CITY WATER WITH RECYCLED WATER VIA COOLING TOWER Savings:
$23,050
Cost:
$9,490
- - - - $23,050 3,900 - - -
-
kWh
-
-
MMBtu
$23,050
3,900
Tgal
-
-
Tgal
04: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$860
Cost:
$81,000
$860 13,700 - - - - - - $860
13,700
kWh
-
-
MMBtu
-
-
Tgal
-
-
Tgal
05: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$8,798
Cost:
$1,000
$8,798 139,651 - - - - - - $8,798
139,651
kWh
-
-
MMBtu
-
-
Tgal
-
-
Tgal
06: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$1,987
Cost:
$20,000
- - $1,987 546 - - - - -
-
kWh
$1,987
546
MMBtu
-
-
Tgal
-
-
Tgal
07: 2.2441 PREHEAT BOILER MAKEUP WATER WITH WASTE PROCESS HEAT Savings:
$1,320
Cost:
$8,000
- - $1,320 364 - - - - -
-
kWh
$1,320
364
MMBtu
-
-
Tgal
-
-
Tgal
08: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$19,340
Cost:
$48,750
$19,340 307,000 - - - - - - $19,340
307,000
kWh
-
-
MMBtu
-
-
Tgal
-
-
Tgal
09: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$7,620
Cost:
$7,000
$780 12,450 $6,840 1,878 - - - - $780
12,450
kWh
$6,840
1,878
MMBtu
-
-
Tgal
-
-
Tgal
10: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$17,490
Cost:
$25,000
$17,490 277,600 - - - - - - $17,490
277,600
kWh
-
-
MMBtu
-
-
Tgal
-
-
Tgal
11: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$3,150
Cost:
$4,600
$3,150 50,000 - - - - - - $3,150
50,000
kWh
-
-
MMBtu
-
-
Tgal
-
-
Tgal
12: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$25,290
Cost:
$57,350
$25,290 401,400 - - - - - - $25,290
401,400
kWh
-
-
MMBtu
-
-
Tgal
-
-
Tgal
13: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$6,000
Cost:
$5,500
- - $6,000 1,650 - - - - -
-
kWh
$6,000
1,650
MMBtu
-
-
Tgal
-
-
Tgal
14: 2.1221 REPLACE OBSOLETE BURNERS WITH MORE EFFICIENT ONES Savings:
$11,800
Cost:
$9,120
- - $11,800 3,243 - - - - -
-
kWh
$11,800
3,243
MMBtu
-
-
Tgal
-
-
Tgal
TOTAL RECOMMENDED Savings:
$299,705
Cost:
$279,810
$75,708 1,201,801 $28,227 7,715 $23,670 4,005 $172,100 72,800 $75,708
1,201,801
kWh
$28,227
7,715
MMBtu
$23,670
4,005
Tgal
$172,100
72,800
Tgal
TOTAL IMPLEMENTED Savings:
$76,388
Cost:
$173,840
$52,438 832,351 $280 34 $23,670 4,005 - - $52,438
832,351
kWh
$280
34
MMBtu
$23,670
4,005
Tgal
-
-
Tgal
Savings
Cost
$ kWh $ MMBtu $ Tgal $ Tgal
Electricity Usage Natural Gas Water Usage Water Disposal Electricity Usage Natural Gas Water Usage Water Disposal