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IAC Assessment: DL0210
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IAC Assessment: DL0210
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center University of Delaware
Assessment Year 2022
Principal Product Polymer Materials
NAICS 326121 - Unlaminated Plastics Profile Shape Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $50,000,000-$100,000,000
# of Employees 600
Plant Area (Sq.Ft.) 222,000
Annual Production 200 Units
Production Hrs. Annual 4,000
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,198,549 16,922,046 kWh $0.07
Electricity Demand $213,241 30,461 kW-months/year $7.00
Electricity Fees $4,246 - $ -
Natural Gas $672,420 95,439 MMBtu $7.05
TOTAL ENERGY COSTS $2,088,456
RECOMMENDED SAVINGS* $547,046 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $19,290
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Usage Electricity Usage Electricity Demand Natural Gas Water Usage
$ kWh $ kW-months/year $ MMBtu $ Tgal
01: 2.7221 LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA Savings:
$41,792
Cost:
-
- - - - $41,792 5,928 - - -
-
kWh
-
-
kW-months/year
$41,792
5,928
MMBtu
-
-
Tgal
02: 2.6232 INSTALL SET-BACK TIMERS Savings:
$14,339
Cost:
$1,650
$5,379 75,759 $909 130 $8,051 1,142 - - $5,379
75,759
kWh
$909
130
kW-months/year
$8,051
1,142
MMBtu
-
-
Tgal
03: 2.6232 INSTALL SET-BACK TIMERS Savings:
$4,951
Cost:
$2,500
$2,137 30,100 $361 51 $2,453 348 - - $2,137
30,100
kWh
$361
51
kW-months/year
$2,453
348
MMBtu
-
-
Tgal
04: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$264,494
Cost:
-
$226,254 3,186,671 $38,240 5,462 - - - - $226,254
3,186,671
kWh
$38,240
5,462
kW-months/year
-
-
MMBtu
-
-
Tgal
05: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$93,984
Cost:
$5,553
$49,175 692,608 $8,311 1,187 $36,498 5,177 - - $49,175
692,608
kWh
$8,311
1,187
kW-months/year
$36,498
5,177
MMBtu
-
-
Tgal
06: 3.4154 ELIMINATE LEAKS IN WATER LINES AND VALVES Savings:
$17,648
Cost:
$50,000
- - - - $5,894 836 $11,754 632 -
-
kWh
-
-
kW-months/year
$5,894
836
MMBtu
$11,754
632
Tgal
07: 2.1241 REDUCE EXCESSIVE BOILER BLOWDOWN Savings:
$17,995
Cost:
-
- - - - $9,179 1,302 $8,816 474 -
-
kWh
-
-
kW-months/year
$9,179
1,302
MMBtu
$8,816
474
Tgal
08: 2.1243 USE HEAT FROM BOILER BLOWDOWN TO PREHEAT BOILER FEED WATER Savings:
$5,443
Cost:
$20,000
- - - - $5,443 772 - - -
-
kWh
-
-
kW-months/year
$5,443
772
MMBtu
-
-
Tgal
09: 2.2622 REPLACE EXISTING CHILLER WITH HIGH EFFICIENCY MODEL Savings:
$86,400
Cost:
$1,000,000
$73,911 1,041,000 $12,489 1,784 - - - - $73,911
1,041,000
kWh
$12,489
1,784
kW-months/year
-
-
MMBtu
-
-
Tgal
TOTAL RECOMMENDED Savings:
$547,046
Cost:
$1,079,703
$356,856 5,026,138 $60,310 8,614 $109,310 15,505 $20,570 1,107 $356,856
5,026,138
kWh
$60,310
8,614
kW-months/year
$109,310
15,505
MMBtu
$20,570
1,107
Tgal
TOTAL IMPLEMENTED Savings:
$19,290
Cost:
$4,150
$7,516 105,859 $1,270 181 $10,504 1,490 - - $7,516
105,859
kWh
$1,270
181
kW-months/year
$10,504
1,490
MMBtu
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal
Electricity Usage Electricity Demand Natural Gas Water Usage Electricity Usage Electricity Demand Natural Gas Water Usage