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IAC Assessment: DL0225
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IAC Assessment: DL0225
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IAC Center University of Delaware
Assessment Year 2023
Principal Product Aluminum wire
NAICS 331318 - Other Aluminum Rolling, Drawing, and Extruding
SIC 3355 - Aluminum Rolling And Drawing, Nec
Sales $50,000,000-$100,000,000
# of Employees 120
Plant Area (Sq.Ft.) 55,000
Annual Production 2,000 Units
Production Hrs. Annual 8,760
Location (State) VA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $416,795 5,167,968 kWh $0.08
Natural Gas $18,136 1,238 MMBtu $14.65
TOTAL ENERGY COSTS $434,931
RECOMMENDED SAVINGS* $93,726 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Natural Gas Water Usage Electricity Usage Natural Gas Water Usage
$ kWh $ MMBtu $ Tgal
01: 2.4235 REMOVE OR CLOSE OFF UNNEEDED COMPRESSED AIR LINES Savings:
$6,327
Cost:
-
$6,327 78,105 - - - - $6,327
78,105
kWh
-
-
MMBtu
-
-
Tgal
02: 2.4235 REMOVE OR CLOSE OFF UNNEEDED COMPRESSED AIR LINES Savings:
$6,327
Cost:
-
$6,327 78,105 - - - - $6,327
78,105
kWh
-
-
MMBtu
-
-
Tgal
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,072
Cost:
$500
$2,072 25,585 - - - - $2,072
25,585
kWh
-
-
MMBtu
-
-
Tgal
04: 2.4237 SUBSTITUTE COMPRESSED AIR COOLING WITH WATER OR AIR COOLING Savings:
$15,801
Cost:
$4,102
$15,801 195,078 - - - - $15,801
195,078
kWh
-
-
MMBtu
-
-
Tgal
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$5,896
Cost:
-
$5,896 72,788 - - - - $5,896
72,788
kWh
-
-
MMBtu
-
-
Tgal
06: 2.2511 INSULATE BARE EQUIPMENT Savings:
$4,181
Cost:
$6,480
$4,181 51,615 - - - - $4,181
51,615
kWh
-
-
MMBtu
-
-
Tgal
07: 3.7121 IMPROVE HANDLING PRACTICES Savings:
$25,825
Cost:
$10,000
- - - - $25,825 2,500 -
-
kWh
-
-
MMBtu
$25,825
2,500
Tgal
08: 2.2449 RECOVER HEAT FROM EXHAUSTED STEAM, HOT AIR OR HOT WATER Savings:
$9,068
Cost:
$28,750
- - $9,068 619 - - -
-
kWh
$9,068
619
MMBtu
-
-
Tgal
09: 2.2314 REPLACE HEAT TREATING OVEN WITH MORE EFFICIENT UNIT Savings:
$18,229
Cost:
$60,000
$18,229 225,051 - - - - $18,229
225,051
kWh
-
-
MMBtu
-
-
Tgal
TOTAL RECOMMENDED Savings:
$93,726
Cost:
$109,832
$58,833 726,327 $9,068 619 $25,825 2,500 $58,833
726,327
kWh
$9,068
619
MMBtu
$25,825
2,500
Tgal
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - -
-
kWh
-
-
MMBtu
-
-
Tgal
Savings
Cost
$ kWh $ MMBtu $ Tgal
Electricity Usage Natural Gas Water Usage Electricity Usage Natural Gas Water Usage