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IAC Assessment: DS0084
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IAC Assessment: DS0084
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IAC Center South Dakota State
Assessment Year 1997
Principal Product Direct Mail Decks
NAICS n/a
SIC 2752 - Commercial Printing, Lithographic
Sales $10,000,000-$50,000,000
# of Employees 250
Plant Area (Sq.Ft.) 112,000
Annual Production 75,000,000 Pieces
Production Hrs. Annual 6,240
Location (State) MN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $142,222 4,599,062 kWh $0.03
Electricity Demand $80,971 11,016 kW-months/year $7.35
Electricity Fees $5,799 - $ -
Natural Gas $39,740 8,836 MMBtu $4.50
TOTAL ENERGY COSTS $274,805
RECOMMENDED SAVINGS* $162,328 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $150,388
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (haz) Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (haz) Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ $ $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,568
Cost:
$775
$2,087 67,409 $481 60 - - - - - - - - - - $2,087
67,409
kWh
$481
60
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
02: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$8,121
Cost:
$17,000
- - - - $8,121 1,805 - - - - - - - - -
-
kWh
-
-
kW-months/year
$8,121
1,805
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
03: 3.6124 BURN WASTE OIL FOR HEAT Savings:
$1,528
Cost:
$2,250
$(-18) (-586) $(-29) (-1) $1,575 350 - - - - - - - - $(-18)
(-586)
kWh
$(-29)
(-1)
kW-months/year
$1,575
350
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
04: 3.8142 DISTILL CONTAMINATED SOLVENTS FOR REUSE Savings:
$2,193
Cost:
$6,000
$(-97) (-3,224) $(-289) (-36) - - - - $1,083 836 - - $1,496 - $(-97)
(-3,224)
kWh
$(-289)
(-36)
kW-months/year
-
-
MMBtu
-
-
Tgal
$1,083
836
gal
-
-
$
$1,496
-
$
05: 3.4116 METER RECYCLED WATER (TO REDUCE SEWER CHARGES) Savings:
$98
Cost:
$275
- - - - - - $98 56,575 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$98
56,575
Tgal
-
-
gal
-
-
$
-
-
$
06: 3.2176 INCREASE USE OF AUTOMATION Savings:
$147,820
Cost:
$160,000
$(-205) (-6,741) $(-135) (-17) - - - - - - $148,160 - - - $(-205)
(-6,741)
kWh
$(-135)
(-17)
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
$148,160
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$162,328
Cost:
$186,300
$1,767 56,858 $28 6 $9,696 2,155 $98 56,575 $1,083 836 $148,160 - $1,496 - $1,767
56,858
kWh
$28
6
kW-months/year
$9,696
2,155
MMBtu
$98
56,575
Tgal
$1,083
836
gal
$148,160
-
$
$1,496
-
$
TOTAL IMPLEMENTED Savings:
$150,388
Cost:
$160,775
$1,882 60,668 $346 43 - - - - - - $148,160 - - - $1,882
60,668
kWh
$346
43
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
$148,160
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (haz) Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (haz) Personnel Changes Ancillary Material Cost