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IAC Assessment: DS0114
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IAC Assessment: DS0114
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IAC Center South Dakota State
Assessment Year 1998
Principal Product Stationary and Transport Tanks
NAICS n/a
SIC 3443 - Fabricated Plate Work (boiler Shops)
Sales $10,000,000-$50,000,000
# of Employees 67
Plant Area (Sq.Ft.) 40,744
Annual Production 19,760 Pieces
Production Hrs. Annual 7,332
Location (State) MN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $38,287 1,156,213 kWh $0.03
Electricity Demand $14,643 1,788 kW-months/year $8.19
Electricity Fees $1,544 - $ -
Natural Gas $16,889 3,205 MMBtu $5.27
LPG $10,738 1,046 MMBtu $10.27
Fuel Oil #2 $7,222 732 MMBtu $9.87
TOTAL ENERGY COSTS $93,091
RECOMMENDED SAVINGS* $32,972 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $3,799
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material
$ kWh $ kW-months/year $ lb $ $ $ $ $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,696
Cost:
$82
$1,410 42,790 $286 35 - - - - - - - - $1,410
42,790
kWh
$286
35
kW-months/year
-
-
lb
-
-
$
-
-
$
-
-
$
02: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$908
Cost:
$500
$701 21,102 $207 25 - - - - - - - - $701
21,102
kWh
$207
25
kW-months/year
-
-
lb
-
-
$
-
-
$
-
-
$
03: 4.1140 ADD/MODIFY EQUIPMENT TO IMPROVE DRYING PROCESS Savings:
$1,443
Cost:
$278
- - - - - - - - - - $1,443 - -
-
kWh
-
-
kW-months/year
-
-
lb
-
-
$
-
-
$
$1,443
-
$
04: 3.5316 CONTRACT A WOOD PALLET RECYCLING COMPANY Savings:
$410
Cost:
$150
- - - - $410 - - - - - - - -
-
kWh
-
-
kW-months/year
$410
-
lb
-
-
$
-
-
$
-
-
$
05: 3.2121 CONVERT TO ELECTROSTATIC POWDER COATING Savings:
$27,855
Cost:
$12,000
- - - - - - $10,560 - - - $17,295 - -
-
kWh
-
-
kW-months/year
-
-
lb
$10,560
-
$
-
-
$
$17,295
-
$
06: 2.8121 APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES Savings:
$578
Cost:
$30
- - - - - - - - $578 - - - -
-
kWh
-
-
kW-months/year
-
-
lb
-
-
$
$578
-
$
-
-
$
07: 2.8123 PAY UTILITY BILLS ON TIME Savings:
$82
Cost:
-
- - - - - - - - $82 - - - -
-
kWh
-
-
kW-months/year
-
-
lb
-
-
$
$82
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$32,972
Cost:
$13,040
$2,111 63,892 $493 60 $410 - $10,560 - $660 - $18,738 - $2,111
63,892
kWh
$493
60
kW-months/year
$410
-
lb
$10,560
-
$
$660
-
$
$18,738
-
$
TOTAL IMPLEMENTED Savings:
$3,799
Cost:
$390
$1,410 42,790 $286 35 - - - - $660 - $1,443 - $1,410
42,790
kWh
$286
35
kW-months/year
-
-
lb
-
-
$
$660
-
$
$1,443
-
$
Savings
Cost
$ kWh $ kW-months/year $ lb $ $ $ $ $ $
Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material