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IAC Assessment: DS0132
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IAC Assessment: DS0132
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IAC Center South Dakota State
Assessment Year 1999
Principal Product Corrugated Boxes
NAICS n/a
SIC 2653 - Corrugated And Solid Fiber Boxes
Sales $10,000,000-$50,000,000
# of Employees 85
Plant Area (Sq.Ft.) 175,000
Annual Production 162,000 Thousand Feet
Production Hrs. Annual 4,290
Location (State) MN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $62,844 2,027,843 kWh $0.03
Electricity Demand $49,027 6,720 kW-months/year $7.30
Electricity Fees $9,843 - $ -
Natural Gas $9,755 1,853 MMBtu $5.26
LPG $11,000 1,035 MMBtu $10.63
TOTAL ENERGY COSTS $71,489
RECOMMENDED SAVINGS* $27,581 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ $ $ MMBtu $ lb $ $ $ $
01: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$1,316
Cost:
$1,705
- - - - - - $1,316 250 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$1,316
250
MMBtu
-
-
lb
-
-
$
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$947
Cost:
$113
$125 40,152 $822 113 - - - - - - - - - - $125
40,152
kWh
$822
113
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
03: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$869
Cost:
$1,750
- - - - $869 - - - - - - - - - -
-
kWh
-
-
kW-months/year
$869
-
$
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$232
Cost:
$108
$232 7,620 - - - - - - - - - - - - $232
7,620
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
05: 2.2511 INSULATE BARE EQUIPMENT Savings:
$2,274
Cost:
$2,274
$1,705 55,100 $569 78 - - - - - - - - - - $1,705
55,100
kWh
$569
78
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
06: 3.7311 MAINTAIN MACHINES TO REDUCE LEAKS Savings:
$2,049
Cost:
$52
- - - - - - - - $2,049 520 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$2,049
520
lb
-
-
$
-
-
$
07: 4.211 CONSIDER USE / PURCHASE OF BULK MATERIALS WHERE POSSIBLE Savings:
$5,579
Cost:
$2,750
- - - - - - - - - - - - $5,579 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
$5,579
-
$
08: 4.444 INSTALL SYSTEM TO COLLECT SCRAP Savings:
$13,520
Cost:
$6,260
- - - - - - - - - - $13,520 - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
$13,520
-
$
-
-
$
09: 2.8121 APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES Savings:
$795
Cost:
$90
- - - - - - - - - - - - $795 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
$795
-
$
TOTAL RECOMMENDED Savings:
$27,581
Cost:
$15,102
$2,062 102,872 $1,391 191 $869 - $1,316 250 $2,049 520 $13,520 - $6,374 - $2,062
102,872
kWh
$1,391
191
kW-months/year
$869
-
$
$1,316
250
MMBtu
$2,049
520
lb
$13,520
-
$
$6,374
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ lb $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes