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IAC Assessment: DS0138
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IAC Assessment: DS0138
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IAC Center South Dakota State
Assessment Year 1999
Principal Product Molded Plastic and Metal Connectors
NAICS n/a
SIC 3678 - Electronic Connectors
Sales $5,000,000-$10,000,000
# of Employees 74
Plant Area (Sq.Ft.) 36,000
Annual Production 280,500 Pieces
Production Hrs. Annual 4,810
Location (State) MN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $57,297 1,665,299 kWh $0.03
Electricity Demand $41,305 5,484 kW-months/year $7.53
Electricity Fees $2,138 - $ -
TOTAL ENERGY COSTS $105,330
RECOMMENDED SAVINGS* $105,141 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $101,938
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Water Disposal Personnel Changes Electricity Usage Electricity Demand Water Disposal Personnel Changes
$ kWh $ kW-months/year $ Tgal $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,384
Cost:
$998
$2,181 64,185 $1,203 160 - - - - $2,181
64,185
kWh
$1,203
160
kW-months/year
-
-
Tgal
-
-
$
02: 2.2511 INSULATE BARE EQUIPMENT Savings:
$242
Cost:
$110
$242 7,034 - - - - - - $242
7,034
kWh
-
-
kW-months/year
-
-
Tgal
-
-
$
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$629
Cost:
$875
$405 12,016 $224 30 - - - - $405
12,016
kWh
$224
30
kW-months/year
-
-
Tgal
-
-
$
04: 3.4116 METER RECYCLED WATER (TO REDUCE SEWER CHARGES) Savings:
$1,273
Cost:
$400
- - - - $1,273 424,242 - - -
-
kWh
-
-
kW-months/year
$1,273
424,242
Tgal
-
-
$
05: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$1,165
Cost:
$241
$580 16,999 - - - - $585 - $580
16,999
kWh
-
-
kW-months/year
-
-
Tgal
$585
-
$
06: 4.611 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$1,688
Cost:
-
- - - - - - $1,688 - -
-
kWh
-
-
kW-months/year
-
-
Tgal
$1,688
-
$
07: 3.2176 INCREASE USE OF AUTOMATION Savings:
$96,760
Cost:
$65,000
- - - - - - $96,760 - -
-
kWh
-
-
kW-months/year
-
-
Tgal
$96,760
-
$
TOTAL RECOMMENDED Savings:
$105,141
Cost:
$67,624
$3,408 100,234 $1,427 190 $1,273 424,242 $99,033 - $3,408
100,234
kWh
$1,427
190
kW-months/year
$1,273
424,242
Tgal
$99,033
-
$
TOTAL IMPLEMENTED Savings:
$101,938
Cost:
$67,114
$3,166 93,200 $1,427 190 - - $97,345 - $3,166
93,200
kWh
$1,427
190
kW-months/year
-
-
Tgal
$97,345
-
$
Savings
Cost
$ kWh $ kW-months/year $ Tgal $ $
Electricity Usage Electricity Demand Water Disposal Personnel Changes Electricity Usage Electricity Demand Water Disposal Personnel Changes