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IAC Assessment: DS0143
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IAC Assessment: DS0143
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IAC Center South Dakota State
Assessment Year 1999
Principal Product Heat Transfer Products
NAICS n/a
SIC 3443 - Fabricated Plate Work (boiler Shops)
Sales $10,000,000-$50,000,000
# of Employees 300
Plant Area (Sq.Ft.) 128,150
Annual Production 410,000 Pieces
Production Hrs. Annual 4,576
Location (State) SD
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $276,835 7,956,624 kWh $0.03
Electricity Demand $164,106 18,240 kW-months/year $9.00
Electricity Fees $17,638 - $ -
Natural Gas $225,175 76,453 MMBtu $2.95
LPG $11,700 2,484 MMBtu $4.71
TOTAL ENERGY COSTS $634,382
RECOMMENDED SAVINGS* $65,611 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $32,060
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Administrative Changes Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ lb $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$800
Cost:
$135
$476 13,482 $324 36 - - - - - - $476
13,482
kWh
$324
36
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
02: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$4,177
Cost:
$7,500
- - - - $4,177 1,416 - - - - -
-
kWh
-
-
kW-months/year
$4,177
1,416
MMBtu
-
-
lb
-
-
$
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,280
Cost:
$2,400
$1,362 38,980 $918 102 - - - - - - $1,362
38,980
kWh
$918
102
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
04: 2.2511 INSULATE BARE EQUIPMENT Savings:
$16,788
Cost:
$3,567
$7,002 200,176 - - $9,786 3,317 - - - - $7,002
200,176
kWh
-
-
kW-months/year
$9,786
3,317
MMBtu
-
-
lb
-
-
$
05: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$16,588
Cost:
$20
$4,930 140,973 - - $11,658 3,952 - - - - $4,930
140,973
kWh
-
-
kW-months/year
$11,658
3,952
MMBtu
-
-
lb
-
-
$
06: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$16,043
Cost:
$640
$9,563 273,447 $6,480 720 - - - - - - $9,563
273,447
kWh
$6,480
720
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
07: 3.5316 CONTRACT A WOOD PALLET RECYCLING COMPANY Savings:
$8,760
Cost:
$90
- - - - - - $8,760 96,000 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$8,760
96,000
lb
-
-
$
08: 4.6110 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$175
Cost:
-
- - - - - - - - $175 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
$175
-
$
TOTAL RECOMMENDED Savings:
$65,611
Cost:
$14,352
$23,333 667,058 $7,722 858 $25,621 8,685 $8,760 96,000 $175 - $23,333
667,058
kWh
$7,722
858
kW-months/year
$25,621
8,685
MMBtu
$8,760
96,000
lb
$175
-
$
TOTAL IMPLEMENTED Savings:
$32,060
Cost:
$10,765
$11,401 325,909 $7,722 858 $4,177 1,416 $8,760 96,000 - - $11,401
325,909
kWh
$7,722
858
kW-months/year
$4,177
1,416
MMBtu
$8,760
96,000
lb
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Administrative Changes Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Administrative Changes