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IAC Assessment: DS0144
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IAC Assessment: DS0144
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IAC Center South Dakota State
Assessment Year 1999
Principal Product Metal Stampings
NAICS n/a
SIC 3469 - Metal Stampings, Nec
Sales $10,000,000-$50,000,000
# of Employees 125
Plant Area (Sq.Ft.) 120,000
Annual Production 11,087,500 Pieces
Production Hrs. Annual 4,485
Location (State) MN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $83,583 2,405,041 kWh $0.03
Electricity Demand $43,337 6,420 kW-months/year $6.75
Electricity Fees $2,227 - $ -
Natural Gas $18,668 3,890 MMBtu $4.80
LPG $3,953 287 MMBtu $13.77
TOTAL ENERGY COSTS $(-7,094)
RECOMMENDED SAVINGS* $9,820 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $7,797
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Administrative Changes Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ gal $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,077
Cost:
$438
$2,032 58,030 $1,045 155 - - - - - - $2,032
58,030
kWh
$1,045
155
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
02: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$567
Cost:
$259
$373 10,551 $194 29 - - - - - - $373
10,551
kWh
$194
29
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
03: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$705
Cost:
$216
$705 20,223 - - - - - - - - $705
20,223
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
04: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$1,642
Cost:
$725
$1,642 46,893 - - - - - - - - $1,642
46,893
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
05: 3.6124 BURN WASTE OIL FOR HEAT Savings:
$1,318
Cost:
$1,695
- - - - $148 31 $1,170 220 - - -
-
kWh
-
-
kW-months/year
$148
31
MMBtu
$1,170
220
gal
-
-
$
06: 4.2110 CONSIDER USE / PURCHASE OF BULK MATERIALS WHERE POSSIBLE Savings:
$2,225
Cost:
$1,350
- - - - - - - - $2,225 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$2,225
-
$
07: 4.6110 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$286
Cost:
-
- - - - - - - - $286 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$286
-
$
TOTAL RECOMMENDED Savings:
$9,820
Cost:
$4,683
$4,752 135,697 $1,239 184 $148 31 $1,170 220 $2,511 - $4,752
135,697
kWh
$1,239
184
kW-months/year
$148
31
MMBtu
$1,170
220
gal
$2,511
-
$
TOTAL IMPLEMENTED Savings:
$7,797
Cost:
$2,772
$4,047 115,474 $1,239 184 - - - - $2,511 - $4,047
115,474
kWh
$1,239
184
kW-months/year
-
-
MMBtu
-
-
gal
$2,511
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ $
Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Administrative Changes Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Administrative Changes