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IAC Assessment: DS0147
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IAC Assessment: DS0147
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IAC Center South Dakota State
Assessment Year 1999
Principal Product Valves and Regulators
NAICS n/a
SIC 3491 - Industrial Valves
Sales $10,000,000-$50,000,000
# of Employees 60
Plant Area (Sq.Ft.) 41,000
Annual Production 26,000 Pieces
Production Hrs. Annual 4,160
Location (State) MN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $99,992 2,419,695 kWh $0.04
Electricity Demand $38,094 5,688 kW-months/year $6.70
Electricity Fees $336 - $ -
Natural Gas $6,289 1,254 MMBtu $5.02
TOTAL ENERGY COSTS $157,268
RECOMMENDED SAVINGS* $10,006 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Administrative Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ $
01: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$4,412
Cost:
$3,358
$2,313 56,565 - - $2,099 418 - - - - - - $2,313
56,565
kWh
-
-
kW-months/year
$2,099
418
MMBtu
-
-
Tgal
-
-
gal
-
-
$
02: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$301
Cost:
$343
$205 4,982 $96 14 - - - - - - - - $205
4,982
kWh
$96
14
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
03: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$635
Cost:
$1,156
$635 28,722 - - - - - - - - - - $635
28,722
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
04: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$1,400
Cost:
$4,365
$1,266 30,774 $796 119 $(-662) 132 - - - - - - $1,266
30,774
kWh
$796
119
kW-months/year
$(-662)
132
MMBtu
-
-
Tgal
-
-
gal
-
-
$
05: 3.6124 BURN WASTE OIL FOR HEAT Savings:
$857
Cost:
$1,695
$174 10,258 - - - - - - $683 248 - - $174
10,258
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$683
248
gal
-
-
$
06: 3.4156 USE FLOW CONTROL VALVES ON EQUIPMENT TO OPTIMIZE WATER USE Savings:
$1,498
Cost:
$2,832
- - - - - - $1,498 1,497,600 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$1,498
1,497,600
Tgal
-
-
gal
-
-
$
07: 4.6110 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$903
Cost:
-
- - - - - - - - - - $903 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
$903
-
$
TOTAL RECOMMENDED Savings:
$10,006
Cost:
$13,749
$4,593 131,301 $892 133 $1,437 550 $1,498 1,497,600 $683 248 $903 - $4,593
131,301
kWh
$892
133
kW-months/year
$1,437
550
MMBtu
$1,498
1,497,600
Tgal
$683
248
gal
$903
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Administrative Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Administrative Changes