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IAC Assessment: DS0148
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IAC Assessment: DS0148
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IAC Center South Dakota State
Assessment Year 1999
Principal Product Industrial Cleaning Compounds and Sanitizers
NAICS n/a
SIC 2841 - Soap And Other Detergents
Sales $10,000,000-$50,000,000
# of Employees 120
Plant Area (Sq.Ft.) 132,100
Annual Production 24,000,000 Pounds
Production Hrs. Annual 6,240
Location (State) MN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $151,819 4,323,857 kWh $0.04
Electricity Demand $106,055 11,280 kW-months/year $9.40
Electricity Fees $4,923 - $ -
Natural Gas $113,161 36,446 MMBtu $3.10
LPG $4,600 418 MMBtu $11.00
TOTAL ENERGY COSTS $446,971
RECOMMENDED SAVINGS* $44,371 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $11,816
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (haz) Administrative Changes Water Consumption Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (haz) Administrative Changes Water Consumption
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ $ $ Tgal
01: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,947
Cost:
$1,057
- - - - $1,947 628 - - - - - - - - -
-
kWh
-
-
kW-months/year
$1,947
628
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
Tgal
02: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$449
Cost:
$864
$449 12,896 - - - - - - - - - - - - $449
12,896
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
Tgal
03: 2.2442 PREHEAT COMBUSTION AIR WITH WASTE HEAT Savings:
$3,314
Cost:
$9,068
- - - - $3,314 1,069 - - - - - - - - -
-
kWh
-
-
kW-months/year
$3,314
1,069
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
Tgal
04: 2.2443 RE-USE OR RECYCLE HOT OR COLD PROCESS EXHAUST AIR Savings:
$31,525
Cost:
$21,597
$(-2,905) (-82,943) $(-750) (-80) $35,180 11,349 - - - - - - - - $(-2,905)
(-82,943)
kWh
$(-750)
(-80)
kW-months/year
$35,180
11,349
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
Tgal
05: 3.4116 METER RECYCLED WATER (TO REDUCE SEWER CHARGES) Savings:
$2,858
Cost:
$800
- - - - - - $2,858 1,504,339 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$2,858
1,504,339
Tgal
-
-
gal
-
-
$
-
-
Tgal
06: 3.5313 INCREASE AMOUNT OF WASTE RECOVERED FOR RESALE Savings:
$750
Cost:
$50
- - - - - - - - - - $750 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
$750
-
$
-
-
Tgal
07: 3.4115 RECOVER AND REUSE COOLING WATER Savings:
$652
Cost:
$1,260
- - - - - - $413 217,367 - - - - $239 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$413
217,367
Tgal
-
-
gal
-
-
$
$239
-
Tgal
08: 3.6124 BURN WASTE OIL FOR HEAT Savings:
$591
Cost:
$1,695
- - - - $191 62 - - $400 440 - - - - -
-
kWh
-
-
kW-months/year
$191
62
MMBtu
-
-
Tgal
$400
440
gal
-
-
$
-
-
Tgal
09: 4.611 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$1,846
Cost:
-
- - - - - - - - - - $1,846 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
$1,846
-
$
-
-
Tgal
10: 4.211 CONSIDER USE / PURCHASE OF BULK MATERIALS WHERE POSSIBLE Savings:
$439
Cost:
$1,000
- - - - - - - - - - $439 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
$439
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$44,371
Cost:
$37,391
$(-2,456) (-70,047) $(-750) (-80) $40,632 13,108 $3,271 1,721,706 $400 440 $3,035 - $239 - $(-2,456)
(-70,047)
kWh
$(-750)
(-80)
kW-months/year
$40,632
13,108
MMBtu
$3,271
1,721,706
Tgal
$400
440
gal
$3,035
-
$
$239
-
Tgal
TOTAL IMPLEMENTED Savings:
$11,816
Cost:
$13,099
$449 12,896 - - $5,261 1,697 $3,271 1,721,706 - - $2,596 - $239 - $449
12,896
kWh
-
-
kW-months/year
$5,261
1,697
MMBtu
$3,271
1,721,706
Tgal
-
-
gal
$2,596
-
$
$239
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ $ $ Tgal
Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (haz) Administrative Changes Water Consumption Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (haz) Administrative Changes Water Consumption