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IAC Assessment: DS0149
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IAC Assessment: DS0149
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IAC Center South Dakota State
Assessment Year 1999
Principal Product Thermoset and Thermo-Plastic molding
NAICS n/a
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 150
Plant Area (Sq.Ft.) 68,124
Annual Production 95,000,000 Pieces
Production Hrs. Annual 8,424
Location (State) MN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $211,899 5,257,913 kWh $0.04
Electricity Demand $28,419 11,568 kW-months/year $2.46
Electricity Fees $7,571 - $ -
Natural Gas $7,709 1,563 MMBtu $4.93
TOTAL ENERGY COSTS $283,788
RECOMMENDED SAVINGS* $45,971 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Administrative Changes Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ lb $ $
01: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$862
Cost:
$319
$776 19,050 $86 28 - - - - - - $776
19,050
kWh
$86
28
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
02: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$1,856
Cost:
$950
- - - - $1,856 377 - - - - -
-
kWh
-
-
kW-months/year
$1,856
377
MMBtu
-
-
lb
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,335
Cost:
$383
$2,108 51,290 $227 73 - - - - - - $2,108
51,290
kWh
$227
73
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
04: 2.2511 INSULATE BARE EQUIPMENT Savings:
$3,933
Cost:
$1,919
$3,933 95,838 - - - - - - - - $3,933
95,838
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
05: 3.5217 REUSE / RECYCLE/ SELL PAPER PRODUCTS Savings:
$7,000
Cost:
$400
- - - - - - $1,300 34,000 $5,700 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$1,300
34,000
lb
$5,700
-
$
06: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$3,781
Cost:
$4,480
- - - - - - $3,781 68,000 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$3,781
68,000
lb
-
-
$
07: 4.441 INSTALL AUTOMATIC PACKING EQUIPMENT Savings:
$10,104
Cost:
$3,000
- - - - - - - - $10,104 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
$10,104
-
$
08: 4.441 INSTALL AUTOMATIC PACKING EQUIPMENT Savings:
$14,600
Cost:
$7,275
- - - - - - - - $14,600 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
$14,600
-
$
09: 4.211 CONSIDER USE / PURCHASE OF BULK MATERIALS WHERE POSSIBLE Savings:
$1,500
Cost:
$400
- - - - - - - - $1,500 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
$1,500
-
$
TOTAL RECOMMENDED Savings:
$45,971
Cost:
$19,126
$6,817 166,178 $313 101 $1,856 377 $5,081 102,000 $31,904 - $6,817
166,178
kWh
$313
101
kW-months/year
$1,856
377
MMBtu
$5,081
102,000
lb
$31,904
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Administrative Changes Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Administrative Changes