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IAC Assessment: DS0154
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IAC Assessment: DS0154
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IAC Center South Dakota State
Assessment Year 2000
Principal Product Electrocoat and Powder Coat Painting
NAICS n/a
SIC 3479 - Metal Coating And Allied Services
Sales $1,000,000-$5,000,000
# of Employees 50
Plant Area (Sq.Ft.) 10,000
Annual Production 1,988,000 Pieces
Production Hrs. Annual 3,432
Location (State) MN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $57,223 1,235,639 kWh $0.05
Electricity Demand $12,390 3,768 kW-months/year $3.29
Electricity Fees $1,446 - $ -
Natural Gas $45,565 8,879 MMBtu $5.13
LPG $2,612 184 MMBtu $14.20
TOTAL ENERGY COSTS $140,841
RECOMMENDED SAVINGS* $38,730 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $28,384
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Personnel Changes Administrative Changes Primary Raw Material Water Consumption Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Personnel Changes Administrative Changes Primary Raw Material Water Consumption
$ kWh $ kW-months/year $ MMBtu $ gal $ $ $ $ $ $ $ Tgal
01: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,239
Cost:
$864
- - - - $1,239 132 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$1,239
132
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
$
-
-
Tgal
02: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$7,609
Cost:
$10,510
$2,745 85,873 $6,941 960 $(-2,077) (-390) - - - - - - - - - - $2,745
85,873
kWh
$6,941
960
kW-months/year
$(-2,077)
(-390)
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
$
-
-
Tgal
03: 2.2425 USE FLUE GASES TO HEAT PROCESS OR SERVICE WATER Savings:
$2,737
Cost:
$8,160
$2,737 47,186 - - - - - - - - - - - - - - $2,737
47,186
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
$
-
-
Tgal
04: 3.8143 RECYCLE CLEANING SOLVENT AND REUSE Savings:
$18,740
Cost:
$17,676
$(-339) (-6,155) - - - - $6,870 2,280 $(-3,432) - - - $15,641 - - - $(-339)
(-6,155)
kWh
-
-
kW-months/year
-
-
MMBtu
$6,870
2,280
gal
$(-3,432)
-
$
-
-
$
$15,641
-
$
-
-
Tgal
05: 3.4156 USE FLOW CONTROL VALVES ON EQUIPMENT TO OPTIMIZE WATER USE Savings:
$3,521
Cost:
$1,336
- - - - - - - - - - - - - - $3,521 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
$
$3,521
-
Tgal
06: 4.4310 TRAIN OPERATORS FOR MAXIMUM OPERATING EFFICIENCY Savings:
$4,884
Cost:
-
- - - - - - - - $(-1,716) - $6,600 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$(-1,716)
-
$
$6,600
-
$
-
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$38,730
Cost:
$38,546
$5,143 126,904 $6,941 960 $(-838) (-258) $6,870 2,280 $(-5,148) - $6,600 - $15,641 - $3,521 - $5,143
126,904
kWh
$6,941
960
kW-months/year
$(-838)
(-258)
MMBtu
$6,870
2,280
gal
$(-5,148)
-
$
$6,600
-
$
$15,641
-
$
$3,521
-
Tgal
TOTAL IMPLEMENTED Savings:
$28,384
Cost:
$19,876
$(-339) (-6,155) - - $1,239 132 $6,870 2,280 $(-5,148) - $6,600 - $15,641 - $3,521 - $(-339)
(-6,155)
kWh
-
-
kW-months/year
$1,239
132
MMBtu
$6,870
2,280
gal
$(-5,148)
-
$
$6,600
-
$
$15,641
-
$
$3,521
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ $ $ $ $ $ $ Tgal
Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Personnel Changes Administrative Changes Primary Raw Material Water Consumption Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Personnel Changes Administrative Changes Primary Raw Material Water Consumption