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IAC Assessment: DS0175
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IAC Assessment: DS0175
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IAC Center South Dakota State
Assessment Year 2000
Principal Product Thermal-formed trays
NAICS n/a
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 140
Plant Area (Sq.Ft.) 77,000
Annual Production 1,220,259 Pounds
Production Hrs. Annual 6,240
Location (State) MN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $123,489 3,984,760 kWh $0.03
Electricity Demand $84,200 11,112 kW-months/year $7.58
Electricity Fees $25,875 - $ -
Natural Gas $25,268 4,860 MMBtu $5.20
LPG $700 56 MMBtu $12.50
TOTAL ENERGY COSTS $(-689,789)
RECOMMENDED SAVINGS* $75,292 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $3,545
#|Description Savings
Cost
Status Electricity Usage Electricity Fees Natural Gas Solid Waste (non-haz) Personnel Changes Electricity Usage Electricity Fees Natural Gas Solid Waste (non-haz) Personnel Changes
$ kWh $ $ $ MMBtu $ lb $ $
01: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$3,708
Cost:
$1,337
- - - - $3,708 713 - - - - -
-
kWh
-
-
$
$3,708
713
MMBtu
-
-
lb
-
-
$
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$725
Cost:
$96
$725 23,447 - - - - - - - - $725
23,447
kWh
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
03: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$1,540
Cost:
$2,100
- - $1,540 - - - - - - - -
-
kWh
$1,540
-
$
-
-
MMBtu
-
-
lb
-
-
$
04: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$2,005
Cost:
$330
- - - - $2,005 386 - - - - -
-
kWh
-
-
$
$2,005
386
MMBtu
-
-
lb
-
-
$
05: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$832
Cost:
$4,230
- - - - - - $832 27,600 - - -
-
kWh
-
-
$
-
-
MMBtu
$832
27,600
lb
-
-
$
06: 4.4250 ELIMINATE/REDUCE REDUNDANT INSPECTIONS Savings:
$66,482
Cost:
$72,000
- - - - - - - - $66,482 - -
-
kWh
-
-
$
-
-
MMBtu
-
-
lb
$66,482
-
$
TOTAL RECOMMENDED Savings:
$75,292
Cost:
$80,093
$725 23,447 $1,540 - $5,713 1,099 $832 27,600 $66,482 - $725
23,447
kWh
$1,540
-
$
$5,713
1,099
MMBtu
$832
27,600
lb
$66,482
-
$
TOTAL IMPLEMENTED Savings:
$3,545
Cost:
$2,430
- - $1,540 - $2,005 386 - - - - -
-
kWh
$1,540
-
$
$2,005
386
MMBtu
-
-
lb
-
-
$
Savings
Cost
$ kWh $ $ $ MMBtu $ lb $ $
Electricity Usage Electricity Fees Natural Gas Solid Waste (non-haz) Personnel Changes Electricity Usage Electricity Fees Natural Gas Solid Waste (non-haz) Personnel Changes