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IAC Assessment: GT0610
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IAC Assessment: GT0610
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IAC Center Georgia Institute of Technology
Assessment Year 1997
Principal Product Control Panels
NAICS n/a
SIC 3613 - Switchgear And Switchboard Apparatus
Sales $5,000,000-$10,000,000
# of Employees 40
Plant Area (Sq.Ft.) 28,800
Annual Production 3,800,000 Pounds
Production Hrs. Annual 2,040
Location (State) GA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $26,166 1,046,600 kWh $0.03
Electricity Demand $55,847 3,728 kW-months/year $14.98
Electricity Fees $4,100 - $ -
Natural Gas $8,641 1,344 MMBtu $6.43
TOTAL ENERGY COSTS $97,479
RECOMMENDED SAVINGS* $83,795 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $64,570
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost Water Consumption
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal $ lb $ $ $ $ $ $ $ $ $ Tgal
01: 2.8112 COMBINE UTILITY METERS Savings:
$3,850
Cost:
-
- - - - - - - - - - - - - - $3,850 - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
$3,850
-
$
-
-
$
-
-
$
-
-
Tgal
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$5,580
Cost:
$500
$1,332 53,341 $2,198 266 $2,050 - - - - - - - - - - - - - - - - - $1,332
53,341
kWh
$2,198
266
kW-months/year
$2,050
-
$
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
-
-
Tgal
03: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$1,319
Cost:
$510
$315 12,603 $940 63 $64 - - - - - - - - - - - - - - - - - $315
12,603
kWh
$940
63
kW-months/year
$64
-
$
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
-
-
Tgal
04: 2.2443 RE-USE OR RECYCLE HOT OR COLD PROCESS EXHAUST AIR Savings:
$5,510
Cost:
$15,700
$621 24,912 $3,589 240 $168 - $1,132 176 - - - - - - - - - - - - - - $621
24,912
kWh
$3,589
240
kW-months/year
$168
-
$
$1,132
176
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
-
-
Tgal
05: 4.4230 MOVE PRODUCT USING MECHANICAL MEANS Savings:
$13,890
Cost:
$12,000
- - - - - - - - - - $4,750 1,680 $9,140 - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
$4,750
1,680
lb
$9,140
-
$
-
-
$
-
-
$
-
-
$
-
-
Tgal
06: 3.2123 CONVERT TO HIGH VOLUME LOW PRESSURE (HVLP) PAINT GUNS Savings:
$45,100
Cost:
$8,000
- - - - - - - - - - - - - - - - $45,100 - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
$45,100
-
$
-
-
$
-
-
Tgal
07: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$1,530
Cost:
$4,350
$1,170 46,893 - - $7 - $353 55 - - - - - - - - - - - - - - $1,170
46,893
kWh
-
-
kW-months/year
$7
-
$
$353
55
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
-
-
Tgal
08: 3.5142 TREAT AND REUSE EQUIPMENT CLEANING SOLUTIONS Savings:
$7,016
Cost:
$10,120
- - - - - - - - $158 83,000 - - - - - - - - $6,748 - $110 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$158
83,000
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
$6,748
-
$
$110
-
Tgal
TOTAL RECOMMENDED Savings:
$83,795
Cost:
$51,180
$3,438 137,749 $6,727 569 $2,289 - $1,485 231 $158 83,000 $4,750 1,680 $9,140 - $3,850 - $45,100 - $6,748 - $110 - $3,438
137,749
kWh
$6,727
569
kW-months/year
$2,289
-
$
$1,485
231
MMBtu
$158
83,000
Tgal
$4,750
1,680
lb
$9,140
-
$
$3,850
-
$
$45,100
-
$
$6,748
-
$
$110
-
Tgal
TOTAL IMPLEMENTED Savings:
$64,570
Cost:
$20,500
$1,332 53,341 $2,198 266 $2,050 - - - - - $4,750 1,680 $9,140 - - - $45,100 - - - - - $1,332
53,341
kWh
$2,198
266
kW-months/year
$2,050
-
$
-
-
MMBtu
-
-
Tgal
$4,750
1,680
lb
$9,140
-
$
-
-
$
$45,100
-
$
-
-
$
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal $ lb $ $ $ $ $ $ $ $ $ Tgal
Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost Water Consumption