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IAC Assessment: GT0629
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IAC Assessment: GT0629
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IAC Center Georgia Institute of Technology
Assessment Year 1997
Principal Product urethane fuel cells
NAICS n/a
SIC 3069 - Fabricated Rubber Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 400
Plant Area (Sq.Ft.) 560,000
Annual Production 3,800 Pieces
Production Hrs. Annual 4,000
Location (State) GA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $181,858 7,274,326 kWh $0.02
Electricity Demand $203,865 19,686 kW-months/year $10.36
Electricity Fees $28,870 - $ -
Natural Gas $241,075 71,138 MMBtu $3.39
Fuel Oil #2 $587 7 MMBtu $83.86
TOTAL ENERGY COSTS $670,148
RECOMMENDED SAVINGS* $188,917 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $33,947
#|Description Savings
Cost
Status Electricity Usage Electricity Fees Natural Gas Water Disposal Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Fees Natural Gas Water Disposal Personnel Changes Administrative Changes Ancillary Material Cost
$ kWh $ $ $ MMBtu $ Tgal $ $ $ $ $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$6,784
Cost:
$2,500
$6,400 256,155 $384 - - - - - - - - - - - $6,400
256,155
kWh
$384
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
02: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$525
Cost:
$150
$496 19,930 $29 - - - - - - - - - - - $496
19,930
kWh
$29
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
03: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$1,595
Cost:
$5,050
$(-127) (-4,982) - - $1,722 508 - - - - - - - - $(-127)
(-4,982)
kWh
-
-
$
$1,722
508
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
04: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$402
Cost:
$965
$402 13,189 - - - - - - - - - - - - $402
13,189
kWh
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
05: 3.4151 MINIMIZE WATER USAGE Savings:
$13,141
Cost:
-
- - - - - - - - - - - - $13,141 - -
-
kWh
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
$13,141
-
$
06: 3.4154 ELIMINATE LEAKS IN WATER LINES AND VALVES Savings:
$7,415
Cost:
$800
- - - - $7,260 2,142 $120 133,000 - - - - $35 - -
-
kWh
-
-
$
$7,260
2,142
MMBtu
$120
133,000
Tgal
-
-
$
-
-
$
$35
-
$
07: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$5,680
Cost:
$900
- - - - $6,580 1,940 - - - - $(-900) - - - -
-
kWh
-
-
$
$6,580
1,940
MMBtu
-
-
Tgal
-
-
$
$(-900)
-
$
-
-
$
08: 4.443 INSTALL AUTOMATIC BOILER FUEL FEED SYSTEM Savings:
$153,375
Cost:
$62,650
$(-157,700) (-6,308,031) - - $241,075 71,138 - - $70,000 - - - - - $(-157,700)
(-6,308,031)
kWh
-
-
$
$241,075
71,138
MMBtu
-
-
Tgal
$70,000
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$188,917
Cost:
$73,015
$(-150,529) (-6,023,739) $413 - $256,637 75,728 $120 133,000 $70,000 - $(-900) - $13,176 - $(-150,529)
(-6,023,739)
kWh
$413
-
$
$256,637
75,728
MMBtu
$120
133,000
Tgal
$70,000
-
$
$(-900)
-
$
$13,176
-
$
TOTAL IMPLEMENTED Savings:
$33,947
Cost:
$5,315
$7,298 289,274 $413 - $13,840 4,082 $120 133,000 - - $(-900) - $13,176 - $7,298
289,274
kWh
$413
-
$
$13,840
4,082
MMBtu
$120
133,000
Tgal
-
-
$
$(-900)
-
$
$13,176
-
$
Savings
Cost
$ kWh $ $ $ MMBtu $ Tgal $ $ $ $ $ $
Electricity Usage Electricity Fees Natural Gas Water Disposal Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Fees Natural Gas Water Disposal Personnel Changes Administrative Changes Ancillary Material Cost