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IAC Assessment: GT0635
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IAC Assessment: GT0635
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IAC Center Georgia Institute of Technology
Assessment Year 1998
Principal Product Auto Floor Mats
NAICS n/a
SIC 3069 - Fabricated Rubber Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 340
Plant Area (Sq.Ft.) 120,000
Annual Production 6,250,000 Pieces
Production Hrs. Annual 6,000
Location (State) GA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $149,411 4,785,463 kWh $0.03
Electricity Demand $96,000 8,000 kW-months/year $12.00
Electricity Fees $14,725 - $ -
Natural Gas $264,808 63,946 MMBtu $4.14
LPG $15,800 1,840 MMBtu $8.59
TOTAL ENERGY COSTS $543,961
RECOMMENDED SAVINGS* $201,600 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $112,160
#|Description Savings
Cost
Status Electricity Usage Natural Gas LPG Personnel Changes Administrative Changes Ancillary Material Cost Water Consumption Electricity Usage Natural Gas LPG Personnel Changes Administrative Changes Ancillary Material Cost Water Consumption
$ kWh $ MMBtu $ MMBtu $ $ $ $ $ $ $ Tgal
01: 2.8113 PURCHASE GAS DIRECTLY FROM A CONTRACT GAS SUPPLIER Savings:
$34,200
Cost:
-
- - - - - - - - $34,200 - - - - - -
-
kWh
-
-
MMBtu
-
-
MMBtu
-
-
$
$34,200
-
$
-
-
$
-
-
Tgal
02: 2.1231 ESTABLISH BURNER MAINTENANCE SCHEDULE FOR BOILERS Savings:
$27,100
Cost:
$900
- - $27,100 7,946 - - - - - - - - - - -
-
kWh
$27,100
7,946
MMBtu
-
-
MMBtu
-
-
$
-
-
$
-
-
$
-
-
Tgal
03: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$4,400
Cost:
$800
- - $4,400 1,294 - - - - - - - - - - -
-
kWh
$4,400
1,294
MMBtu
-
-
MMBtu
-
-
$
-
-
$
-
-
$
-
-
Tgal
04: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$3,580
Cost:
$2,990
- - $3,580 1,054 - - - - - - - - - - -
-
kWh
$3,580
1,054
MMBtu
-
-
MMBtu
-
-
$
-
-
$
-
-
$
-
-
Tgal
05: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$45,520
Cost:
$40,100
- - $43,700 12,860 - - - - - - - - $1,820 - -
-
kWh
$43,700
12,860
MMBtu
-
-
MMBtu
-
-
$
-
-
$
-
-
$
$1,820
-
Tgal
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$940
Cost:
$200
$940 33,118 - - - - - - - - - - - - $940
33,118
kWh
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
-
-
$
-
-
Tgal
07: 2.8227 ADJUST / MAINTAIN FORK LIFT TRUCKS FOR MOST EFFICIENT OPERATION Savings:
$9,160
Cost:
$18,600
- - - - $9,160 - - - - - - - - - -
-
kWh
-
-
MMBtu
$9,160
-
MMBtu
-
-
$
-
-
$
-
-
$
-
-
Tgal
08: 4.211 CONSIDER USE / PURCHASE OF BULK MATERIALS WHERE POSSIBLE Savings:
$52,700
Cost:
$127,000
- - - - - - $9,580 - - - $43,120 - - - -
-
kWh
-
-
MMBtu
-
-
MMBtu
$9,580
-
$
-
-
$
$43,120
-
$
-
-
Tgal
09: 3.4154 ELIMINATE LEAKS IN WATER LINES AND VALVES Savings:
$24,000
Cost:
$8,000
- - - - - - - - - - - - $24,000 - -
-
kWh
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
-
-
$
$24,000
-
Tgal
TOTAL RECOMMENDED Savings:
$201,600
Cost:
$198,590
$940 33,118 $78,780 23,154 $9,160 - $9,580 - $34,200 - $43,120 - $25,820 - $940
33,118
kWh
$78,780
23,154
MMBtu
$9,160
-
MMBtu
$9,580
-
$
$34,200
-
$
$43,120
-
$
$25,820
-
Tgal
TOTAL IMPLEMENTED Savings:
$112,160
Cost:
$42,000
$940 33,118 $75,200 22,100 - - - - $34,200 - - - $1,820 - $940
33,118
kWh
$75,200
22,100
MMBtu
-
-
MMBtu
-
-
$
$34,200
-
$
-
-
$
$1,820
-
Tgal
Savings
Cost
$ kWh $ MMBtu $ MMBtu $ $ $ $ $ $ $ Tgal
Electricity Usage Natural Gas LPG Personnel Changes Administrative Changes Ancillary Material Cost Water Consumption Electricity Usage Natural Gas LPG Personnel Changes Administrative Changes Ancillary Material Cost Water Consumption