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IAC Assessment: GT0639
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IAC Assessment: GT0639
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IAC Center Georgia Institute of Technology
Assessment Year 1998
Principal Product Carpet
NAICS n/a
SIC 2273 - Carpets And Rugs
Sales $10,000,000-$50,000,000
# of Employees 225
Plant Area (Sq.Ft.) 350,000
Annual Production 1,850,000 Pieces
Production Hrs. Annual 2,500
Location (State) GA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $67,800 2,520,516 kWh $0.03
Electricity Demand $119,375 9,084 kW-months/year $13.14
Electricity Fees $14,448 - $ -
Natural Gas $198,614 64,378 MMBtu $3.09
LPG $16,549 2,613 MMBtu $6.33
TOTAL ENERGY COSTS $449,344
RECOMMENDED SAVINGS* $312,199 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Personnel Changes Administrative Changes Ancillary Material Cost Water Consumption Primary Product Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Personnel Changes Administrative Changes Ancillary Material Cost Water Consumption Primary Product
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal $ $ $ $ $ $ $ Tgal $ $
01: 2.8112 COMBINE UTILITY METERS Savings:
$10,670
Cost:
-
- - - - - - - - - - - - $10,670 - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
$10,670
-
$
-
-
$
-
-
Tgal
-
-
$
02: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$8,406
Cost:
$5,000
$2,370 87,925 $5,560 423 $476 - - - - - - - - - - - - - - - $2,370
87,925
kWh
$5,560
423
kW-months/year
$476
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
-
-
Tgal
-
-
$
03: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$3,573
Cost:
-
- - - - - - $4,473 1,466 - - $(-900) - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$4,473
1,466
MMBtu
-
-
Tgal
$(-900)
-
$
-
-
$
-
-
$
-
-
Tgal
-
-
$
04: 4.114 ADD/MODIFY EQUIPMENT TO IMPROVE DRYING PROCESS Savings:
$200,000
Cost:
-
- - - - - - - - - - - - - - - - - - $200,000 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
-
-
Tgal
$200,000
-
$
05: 2.2514 COVER OPEN TANKS Savings:
$66,490
Cost:
$87,860
- - - - - - $40,900 13,154 $25,150 11,550,000 - - - - $440 - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$40,900
13,154
MMBtu
$25,150
11,550,000
Tgal
-
-
$
-
-
$
$440
-
$
-
-
Tgal
-
-
$
06: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$6,600
Cost:
$10,500
- - - - - - $6,600 2,140 - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$6,600
2,140
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
-
-
Tgal
-
-
$
07: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$1,800
Cost:
$1,000
- - - - - - $1,800 583 - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$1,800
583
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
-
-
Tgal
-
-
$
08: 3.4155 METER WASTE WATER Savings:
$1,180
Cost:
$2,350
- - - - - - - - - - - - - - - - $1,180 - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
$1,180
-
Tgal
-
-
$
09: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$13,480
Cost:
-
- - - - - - - - - - - - - - $13,480 - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
$13,480
-
$
-
-
Tgal
-
-
$
TOTAL RECOMMENDED Savings:
$312,199
Cost:
$106,710
$2,370 87,925 $5,560 423 $476 - $53,773 17,343 $25,150 11,550,000 $(-900) - $10,670 - $13,920 - $1,180 - $200,000 - $2,370
87,925
kWh
$5,560
423
kW-months/year
$476
-
$
$53,773
17,343
MMBtu
$25,150
11,550,000
Tgal
$(-900)
-
$
$10,670
-
$
$13,920
-
$
$1,180
-
Tgal
$200,000
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
-
-
Tgal
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal $ $ $ $ $ $ $ Tgal $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Personnel Changes Administrative Changes Ancillary Material Cost Water Consumption Primary Product Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Personnel Changes Administrative Changes Ancillary Material Cost Water Consumption Primary Product