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IAC Assessment: GT0655
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IAC Assessment: GT0655
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IAC Center Georgia Institute of Technology
Assessment Year 1998
Principal Product Steel Doors and Frames
NAICS n/a
SIC 3442 - Metal Doors, Sash, And Trim
Sales $10,000,000-$50,000,000
# of Employees 196
Plant Area (Sq.Ft.) 171,000
Annual Production 470,000 Thousand Feet
Production Hrs. Annual 3,600
Location (State) GA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $231,728 4,011,430 kWh $0.06
Electricity Demand $43,859 10,468 kW-months/year $4.19
Electricity Fees $24,144 - $ -
Natural Gas $40,350 6,809 MMBtu $5.93
TOTAL ENERGY COSTS $351,551
RECOMMENDED SAVINGS* $43,815 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $26,743
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Other Liquid (haz) Personnel Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Other Liquid (haz) Personnel Changes
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal $ gal $ $
01: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$5,800
Cost:
$5,000
- - $5,800 1,392 - - - - - - - - - - -
-
kWh
$5,800
1,392
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
02: 2.4324 REPLACE HYDRAULIC / PNEUMATIC EQUIPMENT WITH ELECTRIC EQUIPMENT Savings:
$10,690
Cost:
$1,250
$5,131 99,062 $4,954 1,188 $605 - - - - - - - - - $5,131
99,062
kWh
$4,954
1,188
kW-months/year
$605
-
$
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
03: 2.4324 REPLACE HYDRAULIC / PNEUMATIC EQUIPMENT WITH ELECTRIC EQUIPMENT Savings:
$1,582
Cost:
$3,116
$1,191 22,860 $301 77 $90 - - - - - - - - - $1,191
22,860
kWh
$301
77
kW-months/year
$90
-
$
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
04: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$3,677
Cost:
$4,550
$(-53) (-1,172) - - - - $3,730 629 - - - - - - $(-53)
(-1,172)
kWh
-
-
kW-months/year
-
-
$
$3,730
629
MMBtu
-
-
Tgal
-
-
gal
-
-
$
05: 3.4151 MINIMIZE WATER USAGE Savings:
$6,576
Cost:
-
- - - - - - - - $6,576 2,191,968 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$6,576
2,191,968
Tgal
-
-
gal
-
-
$
06: 3.2121 CONVERT TO ELECTROSTATIC POWDER COATING Savings:
$7,580
Cost:
$4,800
- - - - - - - - - - $7,580 771 - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
$7,580
771
gal
-
-
$
07: 3.2121 CONVERT TO ELECTROSTATIC POWDER COATING Savings:
$4,410
Cost:
$5,400
- - - - - - - - - - $4,410 441 - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
$4,410
441
gal
-
-
$
08: 4.4310 TRAIN OPERATORS FOR MAXIMUM OPERATING EFFICIENCY Savings:
$3,500
Cost:
-
- - - - - - - - - - - - $3,500 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
gal
$3,500
-
$
TOTAL RECOMMENDED Savings:
$43,815
Cost:
$24,116
$6,269 120,750 $11,055 2,657 $695 - $3,730 629 $6,576 2,191,968 $11,990 1,212 $3,500 - $6,269
120,750
kWh
$11,055
2,657
kW-months/year
$695
-
$
$3,730
629
MMBtu
$6,576
2,191,968
Tgal
$11,990
1,212
gal
$3,500
-
$
TOTAL IMPLEMENTED Savings:
$26,743
Cost:
$10,800
$5,078 97,890 $10,754 2,580 $605 - $3,730 629 $6,576 2,191,968 - - - - $5,078
97,890
kWh
$10,754
2,580
kW-months/year
$605
-
$
$3,730
629
MMBtu
$6,576
2,191,968
Tgal
-
-
gal
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal $ gal $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Other Liquid (haz) Personnel Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Other Liquid (haz) Personnel Changes