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IAC Assessment: GT0668
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IAC Assessment: GT0668
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IAC Center Georgia Institute of Technology
Assessment Year 1999
Principal Product Fluorescent Fixtures
NAICS n/a
SIC 3351 - Copper Rolling And Drawing
Sales $50,000,000-$100,000,000
# of Employees 300
Plant Area (Sq.Ft.) 491,900
Annual Production 2,750,000 Pieces
Production Hrs. Annual 5,000
Location (State) GA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $325,322 12,232,708 kWh $0.03
Electricity Demand $251,365 20,920 kW-months/year $12.02
Electricity Fees $36,810 - $ -
Natural Gas $191,141 45,008 MMBtu $4.25
TOTAL ENERGY COSTS $827,698
RECOMMENDED SAVINGS* $1,544,954 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $1,455,046
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost Primary Product Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost Primary Product
$ kWh $ kW-months/year $ $ $ MMBtu $ gal $ lb $ $ $ $ $ $ $ $ $ $
01: 2.1231 ESTABLISH BURNER MAINTENANCE SCHEDULE FOR BOILERS Savings:
$3,706
Cost:
-
- - - - - - $4,606 1,084 - - - - - - $(-900) - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$4,606
1,084
MMBtu
-
-
gal
-
-
lb
-
-
$
$(-900)
-
$
-
-
$
-
-
$
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$5,660
Cost:
$1,150
$5,340 166,764 - - $320 - - - - - - - - - - - - - - - - - $5,340
166,764
kWh
-
-
kW-months/year
$320
-
$
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
-
-
$
03: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$23,271
Cost:
$27,500
$12,512 390,973 $10,759 893 - - - - - - - - - - - - - - - - - - $12,512
390,973
kWh
$10,759
893
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
-
-
$
04: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$678
Cost:
$1,000
$678 19,930 - - - - - - - - - - - - - - - - - - - - $678
19,930
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
-
-
$
05: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$1,662
Cost:
$345
$757 23,740 $812 68 $93 - - - - - - - - - - - - - - - - - $757
23,740
kWh
$812
68
kW-months/year
$93
-
$
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
-
-
$
06: 3.6113 REMOVE SLUDGE FROM TANKS ON A REGULAR BASIS Savings:
$48,977
Cost:
$25,000
- - - - - - - - $22,727 12,500 - - $3,750 - - - - - $22,500 - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$22,727
12,500
gal
-
-
lb
$3,750
-
$
-
-
$
-
-
$
$22,500
-
$
-
-
$
07: 3.8314 PURCHASE HIGH MATERIALS IN RETURNABLE BULK CONTAINERS Savings:
$12,000
Cost:
$5,000
- - - - - - - - - - $333 16,660 - - - - $11,667 - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
$333
16,660
lb
-
-
$
-
-
$
$11,667
-
$
-
-
$
-
-
$
08: 4.625 DEVELOP STANDARD OPERATING PROCEDURES Savings:
$1,449,000
Cost:
$234,000
- - - - - - - - - - - - - - - - - - - - $1,449,000 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
$1,449,000
-
$
TOTAL RECOMMENDED Savings:
$1,544,954
Cost:
$293,995
$19,287 601,407 $11,571 961 $413 - $4,606 1,084 $22,727 12,500 $333 16,660 $3,750 - $(-900) - $11,667 - $22,500 - $1,449,000 - $19,287
601,407
kWh
$11,571
961
kW-months/year
$413
-
$
$4,606
1,084
MMBtu
$22,727
12,500
gal
$333
16,660
lb
$3,750
-
$
$(-900)
-
$
$11,667
-
$
$22,500
-
$
$1,449,000
-
$
TOTAL IMPLEMENTED Savings:
$1,455,046
Cost:
$235,345
$1,435 43,670 $812 68 $93 - $4,606 1,084 - - - - - - $(-900) - - - - - $1,449,000 - $1,435
43,670
kWh
$812
68
kW-months/year
$93
-
$
$4,606
1,084
MMBtu
-
-
gal
-
-
lb
-
-
$
$(-900)
-
$
-
-
$
-
-
$
$1,449,000
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ gal $ lb $ $ $ $ $ $ $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost Primary Product Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost Primary Product