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IAC Assessment: GT0740
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IAC Assessment: GT0740
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IAC Center Georgia Institute of Technology
Assessment Year 2002
Principal Product Bearings
NAICS n/a
SIC 3562 - Ball And Roller Bearings
Sales $50,000,000-$100,000,000
# of Employees 460
Plant Area (Sq.Ft.) 265,000
Annual Production 100,000,000 Pieces
Production Hrs. Annual 6,900
Location (State) GA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $542,970 24,652,800 kWh $0.02
Electricity Demand $606,107 3,845 kW-months/year $157.64
Electricity Fees $113,645 - $ -
Natural Gas $326,438 63,520 MMBtu $5.14
Fuel Oil #2 $15,121 2,342 MMBtu $6.46
TOTAL ENERGY COSTS $1,649,944
RECOMMENDED SAVINGS* $242,959 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $34,601
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $
01: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$1,545
Cost:
-
$1,545 70,086 - - - - - - - - - - $1,545
70,086
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$33,056
Cost:
$2,500
$9,334 323,480 $9,722 37 - - - - $9,000 - $5,000 - $9,334
323,480
kWh
$9,722
37
kW-months/year
-
-
MMBtu
-
-
Tgal
$9,000
-
$
$5,000
-
$
03: 2.2492 USE "HEAT WHEEL" OR OTHER HEAT EXCHANGER TO CROSS-EXCHANGE BUILDING EXHAUST AIR WITH MAKE-UP AIR Savings:
$62,171
Cost:
$130,800
$24,782 1,124,417 $45,009 281 $(-7,620) (-2,177) - - - - - - $24,782
1,124,417
kWh
$45,009
281
kW-months/year
$(-7,620)
(-2,177)
MMBtu
-
-
Tgal
-
-
$
-
-
$
04: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$1,365
Cost:
-
- - - - $1,365 390 - - - - - - -
-
kWh
-
-
kW-months/year
$1,365
390
MMBtu
-
-
Tgal
-
-
$
-
-
$
05: 2.7228 AVOID INTRODUCING HOT, HUMID, OR DIRTY AIR INTO HVAC SYSTEM Savings:
$3,122
Cost:
$1,000
$1,463 66,400 $2,659 17 $(-1,000) (-200) - - - - - - $1,463
66,400
kWh
$2,659
17
kW-months/year
$(-1,000)
(-200)
MMBtu
-
-
Tgal
-
-
$
-
-
$
06: 4.4460 AUTOMATE FINISHING PROCESS Savings:
$130,680
Cost:
$10,300
- - - - - - - - $130,680 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$130,680
-
$
-
-
$
07: 3.4151 MINIMIZE WATER USAGE Savings:
$11,020
Cost:
$21,250
- - - - - - $11,020 4,300,000 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$11,020
4,300,000
Tgal
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$242,959
Cost:
$165,850
$37,124 1,584,383 $57,390 335 $(-7,255) (-1,987) $11,020 4,300,000 $139,680 - $5,000 - $37,124
1,584,383
kWh
$57,390
335
kW-months/year
$(-7,255)
(-1,987)
MMBtu
$11,020
4,300,000
Tgal
$139,680
-
$
$5,000
-
$
TOTAL IMPLEMENTED Savings:
$34,601
Cost:
$2,500
$10,879 393,566 $9,722 37 - - - - $9,000 - $5,000 - $10,879
393,566
kWh
$9,722
37
kW-months/year
-
-
MMBtu
-
-
Tgal
$9,000
-
$
$5,000
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Ancillary Material Cost