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IAC Assessment: GT0771
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IAC Assessment: GT0771
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IAC Center Georgia Institute of Technology
Assessment Year 2003
Principal Product AUTO PISTONS
NAICS 336310 - Motor Vehicle Gasoline Engine and Engine Parts Manufacturing
SIC 3592 - Carburetors, Pistons, Rings, Valves
Sales $10,000,000-$50,000,000
# of Employees 252
Plant Area (Sq.Ft.) 105,000
Annual Production 7,500,000 Pieces
Production Hrs. Annual 8,400
Location (State) GA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $759,889 23,678,400 kWh $0.03
Electricity Demand $246,989 42,871 kW-months/year $5.76
Natural Gas $113,555 13,500 MMBtu $8.41
TOTAL ENERGY COSTS $1,139,989
RECOMMENDED SAVINGS* $126,987 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $37,310
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Administrative Changes Electricity Usage Electricity Demand Administrative Changes
$ kWh $ kW-months/year $ $
01: 2.8112 COMBINE UTILITY METERS Savings:
$3,600
Cost:
-
- - - - $3,600 - -
-
kWh
-
-
kW-months/year
$3,600
-
$
02: 2.2691 SHUT OFF COOLING IF COLD OUTSIDE AIR WILL COOL PROCESS Savings:
$17,568
Cost:
$23,870
$11,881 352,516 $5,687 1,013 - - $11,881
352,516
kWh
$5,687
1,013
kW-months/year
-
-
$
03: 2.2691 SHUT OFF COOLING IF COLD OUTSIDE AIR WILL COOL PROCESS Savings:
$882
Cost:
$650
$189 5,987 $693 132 - - $189
5,987
kWh
$693
132
kW-months/year
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$15,260
Cost:
$1,050
$12,325 365,671 $2,935 528 - - $12,325
365,671
kWh
$2,935
528
kW-months/year
-
-
$
05: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$28,826
Cost:
$1,248
$23,284 739,200 $5,542 1,056 - - $23,284
739,200
kWh
$5,542
1,056
kW-months/year
-
-
$
06: 2.2514 COVER OPEN TANKS Savings:
$3,255
Cost:
$3,703
$2,628 77,960 $627 108 - - $2,628
77,960
kWh
$627
108
kW-months/year
-
-
$
07: 2.2514 COVER OPEN TANKS Savings:
$2,447
Cost:
$3,500
$1,975 58,617 $472 84 - - $1,975
58,617
kWh
$472
84
kW-months/year
-
-
$
08: 2.2514 COVER OPEN TANKS Savings:
$23,765
Cost:
$700
$19,184 569,168 $4,581 816 - - $19,184
569,168
kWh
$4,581
816
kW-months/year
-
-
$
09: 2.2511 INSULATE BARE EQUIPMENT Savings:
$29,561
Cost:
$12,093
$23,880 708,495 $5,681 1,008 - - $23,880
708,495
kWh
$5,681
1,008
kW-months/year
-
-
$
10: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$1,823
Cost:
-
$1,823 54,078 - - - - $1,823
54,078
kWh
-
-
kW-months/year
-
-
$
TOTAL RECOMMENDED Savings:
$126,987
Cost:
$46,814
$97,169 2,931,692 $26,218 4,745 $3,600 - $97,169
2,931,692
kWh
$26,218
4,745
kW-months/year
$3,600
-
$
TOTAL IMPLEMENTED Savings:
$37,310
Cost:
$25,570
$24,395 724,174 $9,315 1,673 $3,600 - $24,395
724,174
kWh
$9,315
1,673
kW-months/year
$3,600
-
$
Savings
Cost
$ kWh $ kW-months/year $ $
Electricity Usage Electricity Demand Administrative Changes Electricity Usage Electricity Demand Administrative Changes