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IAC Assessment: GT0842
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IAC Assessment: GT0842
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IAC Center Georgia Institute of Technology
Assessment Year 2007
Principal Product Towels
NAICS 313210 - Broadwoven Fabric Mills
SIC 2211 - Broadwoven Fabric Mills, Cotton
Sales $10,000,000-$50,000,000
# of Employees 192
Plant Area (Sq.Ft.) 70,000
Annual Production 5,600,000 Pounds
Production Hrs. Annual 7,056
Location (State) GA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $243,377 5,753,600 kWh $0.04
Electricity Demand $145,274 13,862 kW-months/year $10.48
Electricity Fees $28,067 - $ -
Natural Gas $733,837 85,027 MMBtu $8.63
TOTAL ENERGY COSTS $1,150,555
RECOMMENDED SAVINGS* $191,680 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $75,550
#|Description Savings
Cost
Status Electricity Usage Natural Gas Ancillary Material Cost Electricity Usage Natural Gas Ancillary Material Cost
$ kWh $ MMBtu $ $
01: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$5,980
Cost:
$1,603
- - $5,980 693 - - -
-
kWh
$5,980
693
MMBtu
-
-
$
02: 2.5111 CONVERT FROM INDIRECT TO DIRECT FIRED SYSTEMS Savings:
$17,400
Cost:
$27,000
- - $17,400 2,020 - - -
-
kWh
$17,400
2,020
MMBtu
-
-
$
03: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$14,060
Cost:
$26,800
- - $14,060 1,630 - - -
-
kWh
$14,060
1,630
MMBtu
-
-
$
04: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$76,200
Cost:
$20,000
- - $76,200 8,830 - - -
-
kWh
$76,200
8,830
MMBtu
-
-
$
05: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$4,090
Cost:
$3,900
$4,090 90,250 - - - - $4,090
90,250
kWh
-
-
MMBtu
-
-
$
06: 3.8131 USE WATER-BASED ADHESIVES Savings:
$1,960
Cost:
-
- - $3,920 454 $(-1,960) - -
-
kWh
$3,920
454
MMBtu
$(-1,960)
-
$
07: 2.2711 UTILIZE OUTSIDE AIR INSTEAD OF CONDITIONED AIR FOR DRYING Savings:
$63,520
Cost:
$7,000
- - $63,520 7,360 - - -
-
kWh
$63,520
7,360
MMBtu
-
-
$
08: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$8,470
Cost:
$11,100
$8,470 187,155 - - - - $8,470
187,155
kWh
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$191,680
Cost:
$97,403
$12,560 277,405 $181,080 20,987 $(-1,960) - $12,560
277,405
kWh
$181,080
20,987
MMBtu
$(-1,960)
-
$
TOTAL IMPLEMENTED Savings:
$75,550
Cost:
$12,503
$4,090 90,250 $73,420 8,507 $(-1,960) - $4,090
90,250
kWh
$73,420
8,507
MMBtu
$(-1,960)
-
$
Savings
Cost
$ kWh $ MMBtu $ $
Electricity Usage Natural Gas Ancillary Material Cost Electricity Usage Natural Gas Ancillary Material Cost