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IAC Assessment: GT0848
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IAC Assessment: GT0848
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IAC Center Georgia Institute of Technology
Assessment Year 2008
Principal Product Aluminum Extrusion
NAICS 331318 - Other Aluminum Rolling, Drawing, and Extruding
SIC 3354 - Aluminum Extruded Products
Sales $10,000,000-$50,000,000
# of Employees 85
Plant Area (Sq.Ft.) 144,600
Annual Production 24,000,000 Pieces
Production Hrs. Annual 4,680
Location (State) GA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $313,331 6,454,469 kWh $0.05
Electricity Demand $129,170 8,023 kW-months/year $16.10
Natural Gas $356,515 38,908 MMBtu $9.16
TOTAL ENERGY COSTS $799,016
RECOMMENDED SAVINGS* $202,360 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $6,146
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Primary Raw Material Electricity Usage Electricity Demand Electricity Fees Natural Gas Primary Raw Material
$ kWh $ kW-months/year $ $ $ MMBtu $ $
01: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$11,250
Cost:
$19,500
- - - - - - $11,250 1,264 - - -
-
kWh
-
-
kW-months/year
-
-
$
$11,250
1,264
MMBtu
-
-
$
02: 2.2314 REPLACE HEAT TREATING OVEN WITH MORE EFFICIENT UNIT Savings:
$180,800
Cost:
$541,073
$131,962 2,639,250 - - $2,370 - $(-73,532) (-8,262) $120,000 - $131,962
2,639,250
kWh
-
-
kW-months/year
$2,370
-
$
$(-73,532)
(-8,262)
MMBtu
$120,000
-
$
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$340
Cost:
$1,000
$340 6,642 - - - - - - - - $340
6,642
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,718
Cost:
$3,250
$3,717 74,350 $1 191 - - - - - - $3,717
74,350
kWh
$1
191
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,088
Cost:
-
$2,087 41,743 $1 107 - - - - - - $2,087
41,743
kWh
$1
107
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
06: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$4,164
Cost:
$10,000
$4,163 83,267 $1 214 - - - - - - $4,163
83,267
kWh
$1
214
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$202,360
Cost:
$574,823
$142,269 2,845,252 $3 512 $2,370 - $(-62,282) (-6,998) $120,000 - $142,269
2,845,252
kWh
$3
512
kW-months/year
$2,370
-
$
$(-62,282)
(-6,998)
MMBtu
$120,000
-
$
TOTAL IMPLEMENTED Savings:
$6,146
Cost:
$4,250
$6,144 122,735 $2 298 - - - - - - $6,144
122,735
kWh
$2
298
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Primary Raw Material Electricity Usage Electricity Demand Electricity Fees Natural Gas Primary Raw Material