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IAC Assessment: HO0227
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IAC Assessment: HO0227
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IAC Center Hofstra Univ.
Assessment Year 2000
Principal Product Truck Equipment
NAICS n/a
SIC 3713 - Truck And Bus Bodies
Sales $50,000,000-$100,000,000
# of Employees 250
Plant Area (Sq.Ft.) 330,830
Annual Production 7,000 Pieces
Production Hrs. Annual 2,080
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $86,489 2,134,525 kWh $0.04
Electricity Demand $80,370 9,414 kW-months/year $8.54
Electricity Fees $11,077 - $ -
LPG $92,127 11,033 MMBtu $8.35
TOTAL ENERGY COSTS $270,063
RECOMMENDED SAVINGS* $358,935 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $51,988
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees LPG One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees LPG One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $
01: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$1,311
Cost:
-
$1,311 32,825 - - - - - - - - $1,311
32,825
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
02: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$1,704
Cost:
$1,408
$762 19,050 $942 110 - - - - - - $762
19,050
kWh
$942
110
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,582
Cost:
$60
$707 17,878 $875 103 - - - - - - $707
17,878
kWh
$875
103
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,607
Cost:
$1,200
$725 17,878 $882 103 - - - - - - $725
17,878
kWh
$882
103
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$31,378
Cost:
$800
$31,378 785,170 - - - - - - - - $31,378
785,170
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
06: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$11,189
Cost:
$21,600
$5,049 124,853 $6,140 719 - - - - - - $5,049
124,853
kWh
$6,140
719
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
07: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$1,044
Cost:
$1,400
$1,044 26,084 - - - - - - - - $1,044
26,084
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
08: 2.3511 USE PLANT OWNED TRANSFORMERS OR LEASE TRANSFORMERS Savings:
$6,919
Cost:
$20,000
- - - - $6,919 - - - - - -
-
kWh
-
-
kW-months/year
$6,919
-
$
-
-
MMBtu
-
-
$
09: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$9,937
Cost:
$11,490
- - - - $9,937 - - - - - -
-
kWh
-
-
kW-months/year
$9,937
-
$
-
-
MMBtu
-
-
$
10: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$1,493
Cost:
-
$1,493 16,706 - - - - - - - - $1,493
16,706
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
11: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$2,235
Cost:
-
$2,235 56,272 - - - - - - - - $2,235
56,272
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
12: 2.7442 KEEP DOORS AND WINDOWS SHUT WHEN NOT ON USE Savings:
$2,714
Cost:
-
- - - - - - $2,714 325 - - -
-
kWh
-
-
kW-months/year
-
-
$
$2,714
325
MMBtu
-
-
$
13: 4.424 IMPROVE SPACE COMFORT CONDITIONING Savings:
$1,560
Cost:
$600
- - - - - - - - $1,560 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$1,560
-
$
14: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$20,800
Cost:
$5,000
- - - - - - - - $20,800 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$20,800
-
$
15: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$4,666
Cost:
$500
- - - - - - - - $4,666 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$4,666
-
$
16: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$39,375
Cost:
$500
- - - - - - - - $39,375 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$39,375
-
$
17: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$6,240
Cost:
$500
- - - - - - - - $6,240 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$6,240
-
$
18: 4.131 MODIFY PROCESS TO REDUCE MATERIAL USE/COST Savings:
$32,340
Cost:
-
- - - - - - - - $32,340 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$32,340
-
$
19: 4.131 MODIFY PROCESS TO REDUCE MATERIAL USE/COST Savings:
$6,836
Cost:
$600
- - - - - - - - $6,836 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$6,836
-
$
20: 4.611 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$1,440
Cost:
$968
- - - - - - - - $1,440 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$1,440
-
$
21: 4.611 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$2,000
Cost:
$250
- - - - - - - - $2,000 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$2,000
-
$
22: 4.511 EXPAND OPERATIONS INTO UNUSED SPACE Savings:
$153,465
Cost:
$300,000
- - - - - - - - $153,465 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$153,465
-
$
23: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$17,100
Cost:
$6,500
- - - - - - - - $17,100 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$17,100
-
$
TOTAL RECOMMENDED Savings:
$358,935
Cost:
$373,376
$44,704 1,096,716 $8,839 1,035 $16,856 - $2,714 325 $285,822 - $44,704
1,096,716
kWh
$8,839
1,035
kW-months/year
$16,856
-
$
$2,714
325
MMBtu
$285,822
-
$
TOTAL IMPLEMENTED Savings:
$51,988
Cost:
$4,218
$5,317 112,543 $1,817 213 - - $2,714 325 $42,140 - $5,317
112,543
kWh
$1,817
213
kW-months/year
-
-
$
$2,714
325
MMBtu
$42,140
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $
Electricity Usage Electricity Demand Electricity Fees LPG One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees LPG One-time Revenue or Avoided Cost