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IAC Assessment: HO0231
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IAC Assessment: HO0231
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IAC Center Hofstra Univ.
Assessment Year 2000
Principal Product Frozen Breakfast Foods
NAICS n/a
SIC 2053 - Frozen Bakery Products, Except Bread
Sales $10,000,000-$50,000,000
# of Employees 250
Plant Area (Sq.Ft.) 190,000
Annual Production 6,000,000 Pieces
Production Hrs. Annual 6,600
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $621,889 12,602,286 kWh $0.05
Electricity Demand $160,571 25,898 kW-months/year $6.20
Electricity Fees $(-49,887) - $ -
Natural Gas $155,797 91,995 MMBtu $1.69
TOTAL ENERGY COSTS $916,522
RECOMMENDED SAVINGS* $335,037 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $212,603
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Primary Raw Material One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Primary Raw Material One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $
01: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$6,008
Cost:
-
$6,008 121,630 - - - - - - - - - - $6,008
121,630
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
02: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$2,854
Cost:
$5,000
$2,854 57,737 - - - - - - - - - - $2,854
57,737
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
03: 2.2511 INSULATE BARE EQUIPMENT Savings:
$5,519
Cost:
$9,992
- - - - $5,519 3,265 - - - - - - -
-
kWh
-
-
kW-months/year
$5,519
3,265
MMBtu
-
-
Tgal
-
-
$
-
-
$
04: 2.2511 INSULATE BARE EQUIPMENT Savings:
$3,996
Cost:
$5,204
- - - - $3,996 2,347 - - - - - - -
-
kWh
-
-
kW-months/year
$3,996
2,347
MMBtu
-
-
Tgal
-
-
$
-
-
$
05: 2.1211 MOVE BOILER TO MORE EFFICIENT LOCATION Savings:
$1,070
Cost:
$200
$538 10,844 $452 20 - - - - - - $80 - $538
10,844
kWh
$452
20
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
$80
-
$
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,350
Cost:
$3,000
$1,099 22,274 $251 41 - - - - - - - - $1,099
22,274
kWh
$251
41
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
07: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$9,373
Cost:
$2,790
$9,373 189,918 - - - - - - - - - - $9,373
189,918
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
08: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$398
Cost:
-
$398 8,206 - - - - - - - - - - $398
8,206
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
09: 2.4156 ESTABLISH A PREVENTATIVE MAINTENANCE PROGRAM Savings:
$85,091
Cost:
$4,000
- - - - - - - - - - $85,091 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
$85,091
-
$
10: 3.7221 IMPROVE PROCESS CONTROL TO PREVENT SPILLS OF MATERIAL Savings:
$73,575
Cost:
-
- - - - - - - - $73,125 - $450 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$73,125
-
$
$450
-
$
11: 4.6110 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$15,600
Cost:
$300
- - - - - - - - - - $15,600 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
$15,600
-
$
12: 4.6110 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$15,600
Cost:
$3,000
- - - - - - - - - - $15,600 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
$15,600
-
$
13: 4.4440 INSTALL SYSTEM TO COLLECT SCRAP Savings:
$12,375
Cost:
$1,075
- - - - - - - - - - $12,375 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
$12,375
-
$
14: 4.1240 INSTALL CONTINUOUS LUBRICATION EQUIPMENT Savings:
$5,850
Cost:
$20,000
- - - - - - - - - - $5,850 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
$5,850
-
$
15: 4.4240 IMPROVE SPACE COMFORT CONDITIONING Savings:
$2,880
Cost:
$200
- - - - - - - - - - $2,880 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
$2,880
-
$
16: 3.4154 ELIMINATE LEAKS IN WATER LINES AND VALVES Savings:
$1,980
Cost:
$20,017
- - - - - - $1,980 138,000 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$1,980
138,000
Tgal
-
-
$
-
-
$
17: 3.3128 UTILIZE OTHER METHODS TO REMOVE CONTAMINANTS Savings:
$79,092
Cost:
$7,100
- - - - - - - - - - $79,092 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
$79,092
-
$
18: 3.5311 RECOVER AND REUSE WASTE MATERIAL Savings:
$7,809
Cost:
$2,360
- - - - - - - - - - $7,809 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
$7,809
-
$
19: 3.4113 TREAT AND REUSE RINSE WATERS Savings:
$4,617
Cost:
$10,100
- - - - - - $4,617 10,800 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$4,617
10,800
Tgal
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$335,037
Cost:
$94,338
$20,270 410,609 $703 61 $9,515 5,612 $6,597 148,800 $73,125 - $224,827 - $20,270
410,609
kWh
$703
61
kW-months/year
$9,515
5,612
MMBtu
$6,597
148,800
Tgal
$73,125
-
$
$224,827
-
$
TOTAL IMPLEMENTED Savings:
$212,603
Cost:
$31,317
$18,633 377,491 - - $5,519 3,265 - - $73,125 - $115,326 - $18,633
377,491
kWh
-
-
kW-months/year
$5,519
3,265
MMBtu
-
-
Tgal
$73,125
-
$
$115,326
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Primary Raw Material One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Primary Raw Material One-time Revenue or Avoided Cost