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IAC Assessment: IA0138
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IAC Assessment: IA0138
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IAC Center Iowa State University
Assessment Year 1996
Principal Product Pipe Fittings
NAICS n/a
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 90
Plant Area (Sq.Ft.) 65,000
Annual Production 1,500,000 Pounds
Production Hrs. Annual 6,000
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $103,120 3,495,604 kWh $0.03
Electricity Demand $34,062 7,932 kW-months/year $4.29
Natural Gas $3,175 617 MMBtu $5.15
TOTAL ENERGY COSTS $149,012
RECOMMENDED SAVINGS* $127,521 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $19,996
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Solid Waste (non-haz) Electricity Usage Electricity Demand Solid Waste (non-haz)
$ kWh $ kW-months/year $ lb
01: 2.2614 USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING Savings:
$11,803
Cost:
$7,955
$9,151 310,082 $2,652 620 - - $9,151
310,082
kWh
$2,652
620
kW-months/year
-
-
lb
02: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$4,117
Cost:
$2,710
$3,194 73,857 $923 216 - - $3,194
73,857
kWh
$923
216
kW-months/year
-
-
lb
03: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,352
Cost:
$6,338
$1,048 35,463 $304 71 - - $1,048
35,463
kWh
$304
71
kW-months/year
-
-
lb
04: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$1,468
Cost:
$2,301
$929 31,653 $539 126 - - $929
31,653
kWh
$539
126
kW-months/year
-
-
lb
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$526
Cost:
$620
$415 14,068 $111 37 - - $415
14,068
kWh
$111
37
kW-months/year
-
-
lb
06: 4.321 OPTIMIZE PRODUCTION LOT SIZES AND INVENTORIES Savings:
$105,000
Cost:
$142,000
- - - - $105,000 - -
-
kWh
-
-
kW-months/year
$105,000
-
lb
07: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$2,525
Cost:
$600
- - - - $2,525 - -
-
kWh
-
-
kW-months/year
$2,525
-
lb
08: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$730
Cost:
-
- - - - $730 28,215 -
-
kWh
-
-
kW-months/year
$730
28,215
lb
TOTAL RECOMMENDED Savings:
$127,521
Cost:
$162,524
$14,737 465,123 $4,529 1,070 $108,255 28,215 $14,737
465,123
kWh
$4,529
1,070
kW-months/year
$108,255
28,215
lb
TOTAL IMPLEMENTED Savings:
$19,996
Cost:
$19,924
$14,737 465,123 $4,529 1,070 $730 28,215 $14,737
465,123
kWh
$4,529
1,070
kW-months/year
$730
28,215
lb
Savings
Cost
$ kWh $ kW-months/year $ lb
Electricity Usage Electricity Demand Solid Waste (non-haz) Electricity Usage Electricity Demand Solid Waste (non-haz)